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IAC Assessment: IP0137
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IAC Assessment: IP0137
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IAC Center Indiana University-Purdue University
Assessment Year 2020
Principal Product Auto Components
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $100,000,000-$500,000,000
# of Employees 950
Plant Area (Sq.Ft.) 1,000,000
Annual Production 66,255,116 Units
Production Hrs. Annual 4,400
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,736,094 58,743,772 kWh $0.05
Electricity Demand $2,271,482 130,325 kW-months/year $17.43
Electricity Fees $(-102,786) - $ -
Natural Gas $513,510 116,449 MMBtu $4.41
TOTAL ENERGY COSTS $5,418,300
RECOMMENDED SAVINGS* $90,482 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,541
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,249
Cost:
-
$1,482 31,799 $767 44 - - $1,482
31,799
kWh
$767
44
kW-months/year
-
-
MMBtu
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$609
Cost:
-
$400 8,585 $209 12 - - $400
8,585
kWh
$209
12
kW-months/year
-
-
MMBtu
03: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$64,260
Cost:
$1,554
$49,447 1,061,094 - - $14,813 3,359 $49,447
1,061,094
kWh
-
-
kW-months/year
$14,813
3,359
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,117
Cost:
$2,100
- - - - $6,117 1,387 -
-
kWh
-
-
kW-months/year
$6,117
1,387
MMBtu
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$184
Cost:
$138
$184 3,942 - - - - $184
3,942
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$789
Cost:
$1,348
$388 8,316 $401 23 - - $388
8,316
kWh
$401
23
kW-months/year
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,777
Cost:
$4,138
$1,062 22,792 $715 41 - - $1,062
22,792
kWh
$715
41
kW-months/year
-
-
MMBtu
08: 2.3413 BURN FOSSIL FUEL TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR AND USE STEAM EXHAUST FOR HEAT Savings:
$14,497
Cost:
$39,760
$7,176 154,000 $7,321 420 - - $7,176
154,000
kWh
$7,321
420
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$90,482
Cost:
$49,038
$60,139 1,290,528 $9,413 540 $20,930 4,746 $60,139
1,290,528
kWh
$9,413
540
kW-months/year
$20,930
4,746
MMBtu
TOTAL IMPLEMENTED Savings:
$11,541
Cost:
$7,586
$3,332 71,492 $2,092 120 $6,117 1,387 $3,332
71,492
kWh
$2,092
120
kW-months/year
$6,117
1,387
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas