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IAC Assessment: IP0138
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: IP0138
Due to University and State restrictions around the country, all IAC assessment activities are temporarily on hold.
Click here for details about Coronavirus (COVID-19) Recovery Support programs
IAC Center Indiana University-Purdue University
Assessment Year
Principal Product Plastic Molding
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $24,000,000
# of Employees 150
Plant Area (Sq.Ft.) 49,000
Annual Production 17,000,000 Tons
Production Hrs. Annual 7,956
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $283,875 5,575,220 kWh $0.05
Electricity Demand $188,927 11,808 kW/month $16.00
Electricity Fees $6,087 - $ -
Natural Gas $17,893 2,672 MMBtu $6.70
TOTAL ENERGY COSTS $496,782
RECOMMENDED SAVINGS* $25,728 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW/month $ MMBtu
01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,642
Cost:
-
- - - - $1,642 245 -
-
kWh
-
-
kW/month
$1,642
245
MMBtu
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$296
Cost:
-
$207 4,078 $89 6 - - $207
4,078
kWh
$89
6
kW/month
-
-
MMBtu
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,178
Cost:
$425
$4,874 95,719 $2,304 144 - - $4,874
95,719
kWh
$2,304
144
kW/month
-
-
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,110
Cost:
$4,000
- - - - $6,110 912 -
-
kWh
-
-
kW/month
$6,110
912
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,920
Cost:
$3,260
$3,920 76,984 - - - - $3,920
76,984
kWh
-
-
kW/month
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,582
Cost:
$32,713
$3,830 75,220 $2,752 172 - - $3,830
75,220
kWh
$2,752
172
kW/month
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$25,728
Cost:
$40,398
$12,831 252,001 $5,145 322 $7,752 1,157 $12,831
252,001
kWh
$5,145
322
kW/month
$7,752
1,157
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW/month
-
-
MMBtu
Savings
Cost
$ kWh $ kW/month $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas