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IAC Assessment: IP0142
Sponsored by:
DOE MESC
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IAC Assessment: IP0142
IAC Center Indiana University-Purdue University
Assessment Year 2020
Principal Product Sound and Vibration Products
NAICS 336412 - Aircraft Engine and Engine Parts Manufacturing
SIC 3728 - Aircraft Parts And Equipment, Nec
Sales $10,000,000-$50,000,000
# of Employees 20
Plant Area (Sq.Ft.) 58,987
Annual Production 210,000 Pieces
Production Hrs. Annual 3,900
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $96,391 1,197,204 kWh $0.08
Electricity Demand $20,706 3,857 kW-months/year $5.37
Electricity Fees $58,561 - $ -
Natural Gas $15,334 2,418 MMBtu $6.34
TOTAL ENERGY COSTS $190,992
RECOMMENDED SAVINGS* $34,041 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,989
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$580
Cost:
-
- - - - $580 - - - -
-
kWh
-
-
kW-months/year
$580
-
$
-
-
MMBtu
02: 2.8112 COMBINE UTILITY METERS Savings:
$494
Cost:
-
- - - - $494 - - - -
-
kWh
-
-
kW-months/year
$494
-
$
-
-
MMBtu
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$14,194
Cost:
$1,910
- - - - $14,194 - - - -
-
kWh
-
-
kW-months/year
$14,194
-
$
-
-
MMBtu
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$94
Cost:
$40
$71 939 $23 4 - - - - $71
939
kWh
$23
4
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$402
Cost:
$200
$402 5,313 - - - - - - $402
5,313
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$146
Cost:
$100
$110 1,455 $36 6 - - - - $110
1,455
kWh
$36
6
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$804
Cost:
$728
$640 8,502 $164 26 - - - - $640
8,502
kWh
$164
26
kW-months/year
-
-
$
-
-
MMBtu
08: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$6,803
Cost:
$8,000
- - - - $6,803 - - - -
-
kWh
-
-
kW-months/year
$6,803
-
$
-
-
MMBtu
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$25
Cost:
$40
$17 234 $8 1 - - - - $17
234
kWh
$8
1
kW-months/year
-
-
$
-
-
MMBtu
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,597
Cost:
$14,185
$3,422 45,406 $1,175 176 - - - - $3,422
45,406
kWh
$1,175
176
kW-months/year
-
-
$
-
-
MMBtu
11: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$5,902
Cost:
$22,000
- - - - - - $5,902 940 -
-
kWh
-
-
kW-months/year
-
-
$
$5,902
940
MMBtu
TOTAL RECOMMENDED Savings:
$34,041
Cost:
$47,203
$4,662 61,849 $1,406 213 $22,071 - $5,902 940 $4,662
61,849
kWh
$1,406
213
kW-months/year
$22,071
-
$
$5,902
940
MMBtu
TOTAL IMPLEMENTED Savings:
$5,989
Cost:
$14,953
$4,133 54,847 $1,362 206 $494 - - - $4,133
54,847
kWh
$1,362
206
kW-months/year
$494
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas