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IAC Assessment: IP0167
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IAC Assessment: IP0167
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IAC Center Indiana University-Purdue University
Assessment Year 2022
Principal Product Automotive Fuel & Air Management Systems
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 391
Plant Area (Sq.Ft.) 412,803
Annual Production 6,100,000 Units
Production Hrs. Annual 7,200
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,367,324 32,883,200 kWh $0.04
Electricity Demand $1,500,242 127,471 kW-months/year $11.77
Electricity Fees $14,335 - $ -
Natural Gas $547,549 211,698 MMBtu $2.59
TOTAL ENERGY COSTS $3,498,088
RECOMMENDED SAVINGS* $89,330 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $56,613
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$17,520
Cost:
$2,500
- - - - - - $17,520 3,504 -
-
kWh
-
-
kW-months/year
-
-
$
$17,520
3,504
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$33,801
Cost:
$3,457
$32,535 774,648 $1,266 108 - - - - $32,535
774,648
kWh
$1,266
108
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,573
Cost:
$475
$1,754 41,760 $819 70 - - - - $1,754
41,760
kWh
$819
70
kW-months/year
-
-
$
-
-
MMBtu
04: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$6,333
Cost:
$2,520
$253 6,013 - - - - $6,080 1,216 $253
6,013
kWh
-
-
kW-months/year
-
-
$
$6,080
1,216
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,306
Cost:
$3,300
$3,306 78,714 - - - - - - $3,306
78,714
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,236
Cost:
$2,330
$1,236 30,571 - - - - - - $1,236
30,571
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$369
Cost:
$730
$369 8,786 - - - - - - $369
8,786
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$10,286
Cost:
$21,879
- - - - - - $10,286 15,038 -
-
kWh
-
-
kW-months/year
-
-
$
$10,286
15,038
MMBtu
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,341
Cost:
$26,639
- - - - $11,341 - - - -
-
kWh
-
-
kW-months/year
$11,341
-
$
-
-
MMBtu
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,565
Cost:
$8,140
$2,565 61,071 - - - - - - $2,565
61,071
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$89,330
Cost:
$71,970
$42,018 1,001,563 $2,085 177 $11,341 - $33,886 19,758 $42,018
1,001,563
kWh
$2,085
177
kW-months/year
$11,341
-
$
$33,886
19,758
MMBtu
TOTAL IMPLEMENTED Savings:
$56,613
Cost:
$41,231
$37,107 883,492 $2,085 177 $11,341 - $6,080 1,216 $37,107
883,492
kWh
$2,085
177
kW-months/year
$11,341
-
$
$6,080
1,216
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas