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IAC Assessment: IP0168
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IAC Assessment: IP0168
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center Indiana University-Purdue University
Assessment Year 2022
Principal Product Iron Casting
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $50,000,000-$100,000,000
# of Employees 320
Plant Area (Sq.Ft.) 250,000
Annual Production 60,000 Tons
Production Hrs. Annual 5,400
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $7,703,084 84,289,544 kWh $0.09
Electricity Demand $773,644 191,971 kW-months/year $4.03
Electricity Fees $(-135,381) - $ -
Natural Gas $507,511 102,170 MMBtu $4.97
TOTAL ENERGY COSTS $8,848,858
RECOMMENDED SAVINGS* $230,760 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $230,760
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$5,243
Cost:
-
$103 1,127 - - $5,140 1,034 $103
1,127
kWh
-
-
kW-months/year
$5,140
1,034
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$61,060
Cost:
$8,140
$61,060 670,989 - - - - $61,060
670,989
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$86,815
Cost:
$12,140
$86,815 954,011 - - - - $86,815
954,011
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$53,112
Cost:
$22,920
$53,112 583,648 - - - - $53,112
583,648
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$9,513
Cost:
$4,848
- - - - $9,513 1,914 -
-
kWh
-
-
kW-months/year
$9,513
1,914
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$8,045
Cost:
$4,576
$7,980 87,696 $65 16 - - $7,980
87,696
kWh
$65
16
kW-months/year
-
-
MMBtu
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$939
Cost:
$713
$855 9,393 $84 21 - - $855
9,393
kWh
$84
21
kW-months/year
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,542
Cost:
$5,311
$5,107 56,125 $435 108 - - $5,107
56,125
kWh
$435
108
kW-months/year
-
-
MMBtu
09: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$254
Cost:
$600
$254 2,787 - - - - $254
2,787
kWh
-
-
kW-months/year
-
-
MMBtu
10: 2.7134 USE PHOTOCELL CONTROLS Savings:
$237
Cost:
$727
$237 2,606 - - - - $237
2,606
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$230,760
Cost:
$59,975
$215,523 2,368,382 $584 145 $14,653 2,948 $215,523
2,368,382
kWh
$584
145
kW-months/year
$14,653
2,948
MMBtu
TOTAL IMPLEMENTED Savings:
$230,760
Cost:
$59,975
$215,523 2,368,382 $584 145 $14,653 2,948 $215,523
2,368,382
kWh
$584
145
kW-months/year
$14,653
2,948
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas