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IAC Assessment: IP0169
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IAC Assessment: IP0169
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IAC Center Indiana University-Purdue University
Assessment Year 2023
Principal Product Metal Fabrication
NAICS 332119 - Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3499 - Fabricated Metal Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 90
Plant Area (Sq.Ft.) 95,000
Annual Production 37,447,572 Units
Production Hrs. Annual 7,800
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $81,929 2,291,091 kWh $0.04
Natural Gas $28,630 2,281 MMBtu $12.55
TOTAL ENERGY COSTS $110,559
RECOMMENDED SAVINGS* $57,782 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,004
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,807
Cost:
$69
$1,807 50,192 - - $1,807
50,192
kWh
-
-
MMBtu
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,007
Cost:
-
$4,007 111,312 - - $4,007
111,312
kWh
-
-
MMBtu
03: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$141
Cost:
-
$141 3,925 - - $141
3,925
kWh
-
-
MMBtu
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,581
Cost:
$1,991
$9,581 266,144 - - $9,581
266,144
kWh
-
-
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,451
Cost:
$478
$2,451 68,094 - - $2,451
68,094
kWh
-
-
MMBtu
06: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$5,069
Cost:
$1,503
$5,069 140,815 - - $5,069
140,815
kWh
-
-
MMBtu
07: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$1,642
Cost:
$661
- - $1,642 131 -
-
kWh
$1,642
131
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,155
Cost:
$837
$1,155 32,072 - - $1,155
32,072
kWh
-
-
MMBtu
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$786
Cost:
$679
$786 21,840 - - $786
21,840
kWh
-
-
MMBtu
10: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$10,071
Cost:
$15,432
$(-660) (-18,330) $10,731 855 $(-660)
(-18,330)
kWh
$10,731
855
MMBtu
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,267
Cost:
$5,079
$3,267 90,750 - - $3,267
90,750
kWh
-
-
MMBtu
12: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$3,942
Cost:
$9,196
$26 733 $3,916 312 $26
733
kWh
$3,916
312
MMBtu
13: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,020
Cost:
$7,379
$3,020 83,889 - - $3,020
83,889
kWh
-
-
MMBtu
14: 2.7122 DISCONNECT BALLASTS Savings:
$7
Cost:
$20
$7 207 - - $7
207
kWh
-
-
MMBtu
15: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$10,836
Cost:
$47,613
- - $10,836 863 -
-
kWh
$10,836
863
MMBtu
TOTAL RECOMMENDED Savings:
$57,782
Cost:
$90,937
$30,657 851,643 $27,125 2,161 $30,657
851,643
kWh
$27,125
2,161
MMBtu
TOTAL IMPLEMENTED Savings:
$43,004
Cost:
$34,128
$30,631 850,910 $12,373 986 $30,631
850,910
kWh
$12,373
986
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas