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IAC Assessment: IP0173
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IAC Assessment: IP0173
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IAC Center Indiana University-Purdue University
Assessment Year 2023
Principal Product Plastic Closures
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 130
Plant Area (Sq.Ft.) 267,829
Annual Production 22,308,116 Pounds
Production Hrs. Annual 8,760
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,438,693 20,154,660 kWh $0.07
Electricity Demand $492,962 34,570 kW-months/year $14.26
Electricity Fees $26,259 - $ -
Natural Gas $21,507 2,003 MMBtu $10.74
TOTAL ENERGY COSTS $1,979,421
RECOMMENDED SAVINGS* $94,825 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,485
Cost:
-
$1,949 27,451 $536 38 - - - - $1,949
27,451
kWh
$536
38
kW-months/year
-
-
$
-
-
MMBtu
02: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,055
Cost:
-
$532 7,488 - - - - $523 49 $532
7,488
kWh
-
-
kW-months/year
-
-
$
$523
49
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,365
Cost:
$840
$1,866 26,280 $499 35 - - - - $1,866
26,280
kWh
$499
35
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$81,684
Cost:
$61,320
$81,684 1,150,479 - - - - - - $81,684
1,150,479
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$399
Cost:
$1,042
$313 4,408 $86 6 - - - - $313
4,408
kWh
$86
6
kW-months/year
-
-
$
-
-
MMBtu
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,837
Cost:
$33,000
- - - - $6,837 - - - -
-
kWh
-
-
kW-months/year
$6,837
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$94,825
Cost:
$96,202
$86,344 1,216,106 $1,121 79 $6,837 - $523 49 $86,344
1,216,106
kWh
$1,121
79
kW-months/year
$6,837
-
$
$523
49
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas