IAC logo
IAC Assessment: IP0177
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IP0177
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Indiana University-Purdue University
Assessment Year 2023
Principal Product Injection Molding
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 217
Plant Area (Sq.Ft.) 150,000
Annual Production 13,574,575 Units
Production Hrs. Annual 8,760
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $950,237 10,791,556 kWh $0.09
Electricity Demand $373,980 18,257 kW-months/year $20.48
Electricity Fees $96,933 - $ -
Natural Gas $61,979 6,444 MMBtu $9.62
TOTAL ENERGY COSTS $1,483,129
RECOMMENDED SAVINGS* $564,436 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$431
Cost:
-
$327 3,714 $104 5 - - - - - - $327
3,714
kWh
$104
5
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$22,732
Cost:
$210
$22,732 258,322 - - - - - - - - $22,732
258,322
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$10,080
Cost:
-
$2,442 27,749 - - - - $7,638 794 - - $2,442
27,749
kWh
-
-
kW-months/year
-
-
$
$7,638
794
MMBtu
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,379
Cost:
-
$4,837 54,962 $1,542 75 - - - - - - $4,837
54,962
kWh
$1,542
75
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,187
Cost:
-
$1,187 13,488 - - - - - - - - $1,187
13,488
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$91,806
Cost:
$8,000
- - - - $91,806 - - - - - -
-
kWh
-
-
kW-months/year
$91,806
-
$
-
-
MMBtu
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,815
Cost:
$653
$4,410 50,109 $1,405 69 - - - - - - $4,410
50,109
kWh
$1,405
69
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,228
Cost:
$764
$1,228 13,956 - - - - - - - - $1,228
13,956
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$2,101
Cost:
$1,200
$2,101 23,880 - - - - - - - - $2,101
23,880
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,349
Cost:
$3,260
$4,349 49,421 - - - - - - - - $4,349
49,421
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 3.2111 INSTALL REDUNDANT EQUIPMENT TO AVOID LOSSES CAUSED BY EQUIPMENT FAILURE AND ROUTINE MAINTENANCE Savings:
$409,614
Cost:
$304,570
$5,518 62,708 $4,096 200 - - - - $400,000 - $5,518
62,708
kWh
$4,096
200
kW-months/year
-
-
$
-
-
MMBtu
$400,000
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,714
Cost:
$17,391
$6,748 76,683 $1,966 96 - - - - - - $6,748
76,683
kWh
$1,966
96
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$564,436
Cost:
$336,048
$55,879 634,992 $9,113 445 $91,806 - $7,638 794 $400,000 - $55,879
634,992
kWh
$9,113
445
kW-months/year
$91,806
-
$
$7,638
794
MMBtu
$400,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost