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IAC Assessment: IP0199
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IAC Assessment: IP0199
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IAC Center Indiana University-Purdue University
Assessment Year 2024
Principal Product Aluminum Castings
NAICS 331524 - Aluminum Foundries (except Die-Casting)
SIC 3365 - Aluminum Foundries
Sales $100,000,000-$500,000,000
# of Employees 177
Plant Area (Sq.Ft.) 164,000
Annual Production 701,774 Pieces
Production Hrs. Annual 2,125
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $784,702 9,300,600 kWh $0.08
Electricity Demand $272,904 21,645 kW-months/year $12.61
Electricity Fees $65,729 - $ -
Natural Gas $542,989 163,398 MMBtu $3.32
TOTAL ENERGY COSTS $1,666,324
RECOMMENDED SAVINGS* $468,635 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,242
Cost:
$85
$2,296 27,330 $1,946 154 - - $2,296
27,330
kWh
$1,946
154
kW-months/year
-
-
MMBtu
02: 2.7211 CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS Savings:
$287
Cost:
$25
$287 3,418 - - - - $287
3,418
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$6,822
Cost:
$2,157
$3,923 46,704 $2,899 230 - - $3,923
46,704
kWh
$2,899
230
kW-months/year
-
-
MMBtu
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$7,284
Cost:
$4,422
$7,284 86,717 - - - - $7,284
86,717
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$4,328
Cost:
$3,600
$4,328 51,520 - - - - $4,328
51,520
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,187
Cost:
$12,000
$10,187 121,274 - - - - $10,187
121,274
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$706
Cost:
$1,069
$393 4,679 $313 25 - - $393
4,679
kWh
$313
25
kW-months/year
-
-
MMBtu
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$257
Cost:
$668
$257 3,061 - - - - $257
3,061
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.1224 REPLACE BOILER Savings:
$434,522
Cost:
$2,000,000
- - - - $434,522 130,880 -
-
kWh
-
-
kW-months/year
$434,522
130,880
MMBtu
TOTAL RECOMMENDED Savings:
$468,635
Cost:
$2,024,026
$28,955 344,703 $5,158 409 $434,522 130,880 $28,955
344,703
kWh
$5,158
409
kW-months/year
$434,522
130,880
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas