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IAC Assessment: IP0200
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IAC Assessment: IP0200
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IAC Center Indiana University-Purdue University
Assessment Year 2024
Principal Product Shocks and struts for the auto market
NAICS 336330 - Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 440
Plant Area (Sq.Ft.) 565,000
Annual Production 8,200,000 Pieces
Production Hrs. Annual 6,450
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,659,921 33,553,665 kWh $0.08
Electricity Demand $264,476 67,814 kW-months/year $3.90
Electricity Fees $(-74,624) - $ -
Natural Gas $215,640 43,644 MMBtu $4.94
TOTAL ENERGY COSTS $3,255,412
RECOMMENDED SAVINGS* $261,046 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$5,456
Cost:
-
- - $5,456 1,399 - - - - -
-
kWh
$5,456
1,399
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,451
Cost:
$75
$3,161 40,014 $290 74 - - - - $3,161
40,014
kWh
$290
74
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$23,593
Cost:
-
$23,593 298,646 - - - - - - $23,593
298,646
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.8117 INSTALL SUB-METERING EQUIPMENT Savings:
$170,944
Cost:
$700
- - - - - - $170,944 29,524 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$170,944
29,524
Tgal
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$16,999
Cost:
$1,899
- - - - $16,999 3,441 - - -
-
kWh
-
-
kW-months/year
$16,999
3,441
MMBtu
-
-
Tgal
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$9,977
Cost:
$921
$9,977 126,291 - - - - - - $9,977
126,291
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$6,262
Cost:
$328
$2,015 25,510 - - $4,247 860 - - $2,015
25,510
kWh
-
-
kW-months/year
$4,247
860
MMBtu
-
-
Tgal
08: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$12,218
Cost:
$4,577
$12,218 154,653 - - - - - - $12,218
154,653
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
09: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$11,682
Cost:
$7,629
$11,682 147,870 - - - - - - $11,682
147,870
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
10: 2.2514 COVER OPEN TANKS Savings:
$129
Cost:
$246
- - - - $129 26 - - -
-
kWh
-
-
kW-months/year
$129
26
MMBtu
-
-
Tgal
11: 2.7225 CLOSE OUTDOOR AIR DAMPERS DURING WARM-UP / COOL-DOWN PERIODS Savings:
$335
Cost:
$705
$1 12 - - $334 68 - - $1
12
kWh
-
-
kW-months/year
$334
68
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$261,046
Cost:
$17,080
$62,647 792,996 $5,746 1,473 $21,709 4,395 $170,944 29,524 $62,647
792,996
kWh
$5,746
1,473
kW-months/year
$21,709
4,395
MMBtu
$170,944
29,524
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal