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IAC Assessment: IP0214
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IAC Assessment: IP0214
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IAC Center Indiana University-Purdue University
Assessment Year 2025
Principal Product Valve Bodies, Pump Casings, Impellers, Motor Housings, Drive Housings, Gear Boxes
NAICS 333511 - Industrial Mold Manufacturing
SIC 3321 - Gray And Ductile Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 272,467
Annual Production 5,706,331 Pounds
Production Hrs. Annual 6,587
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $621,936 6,433,040 kWh $0.10
Electricity Fees $2,113 - $ -
Natural Gas $169,935 25,706 MMBtu $6.61
TOTAL ENERGY COSTS $796,914
RECOMMENDED SAVINGS* $833,170 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ MMBtu $ $ $ $
01: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$114,298
Cost:
-
$150,942 1,556,100 - - $114,137 - $(-150,781) - $150,942
1,556,100
kWh
-
-
MMBtu
$114,137
-
$
$(-150,781)
-
$
02: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,655
Cost:
-
$2,655 27,368 - - - - - - $2,655
27,368
kWh
-
-
MMBtu
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$10,561
Cost:
$243
$10,561 108,872 - - - - - - $10,561
108,872
kWh
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$38,034
Cost:
$3,500
$38,034 392,098 - - - - - - $38,034
392,098
kWh
-
-
MMBtu
-
-
$
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,935
Cost:
$2,485
$7,935 81,808 - - - - - - $7,935
81,808
kWh
-
-
MMBtu
-
-
$
-
-
$
06: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$1,932
Cost:
$646
$1,026 10,573 $906 137 - - - - $1,026
10,573
kWh
$906
137
MMBtu
-
-
$
-
-
$
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$562,500
Cost:
$561,997
- - - - $562,500 - - - -
-
kWh
-
-
MMBtu
$562,500
-
$
-
-
$
08: 3.1223 USE FOG NOZZLES / SPRAY RINSING INSTEAD OF IMMERSION RINSING Savings:
$9,428
Cost:
$9,599
$9,428 97,201 - - - - - - $9,428
97,201
kWh
-
-
MMBtu
-
-
$
-
-
$
09: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$9,756
Cost:
$12,559
- - $9,756 1,476 - - - - -
-
kWh
$9,756
1,476
MMBtu
-
-
$
-
-
$
10: 2.4325 UPGRADE CONVEYORS Savings:
$4,792
Cost:
$7,500
$4,792 49,403 - - - - - - $4,792
49,403
kWh
-
-
MMBtu
-
-
$
-
-
$
11: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,076
Cost:
$3,485
- - $2,076 314 - - - - -
-
kWh
$2,076
314
MMBtu
-
-
$
-
-
$
12: 2.4155 STANDARDIZE MOTOR INVENTORY Savings:
$23,673
Cost:
$53,888
$23,673 244,048 - - - - - - $23,673
244,048
kWh
-
-
MMBtu
-
-
$
-
-
$
13: 2.1224 REPLACE BOILER Savings:
$29,619
Cost:
$95,000
- - $29,619 4,481 - - - - -
-
kWh
$29,619
4,481
MMBtu
-
-
$
-
-
$
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,911
Cost:
$51,915
$15,911 164,027 - - - - - - $15,911
164,027
kWh
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$833,170
Cost:
$802,817
$264,957 2,731,498 $42,357 6,408 $676,637 - $(-150,781) - $264,957
2,731,498
kWh
$42,357
6,408
MMBtu
$676,637
-
$
$(-150,781)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $
Electricity Usage Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost