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IAC Assessment: KS2438
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IAC Assessment: KS2438
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IAC Center Kennesaw State
Assessment Year 2024
Principal Product Synthetic Resin
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $50,000,000-$100,000,000
# of Employees 52
Plant Area (Sq.Ft.) 220,000
Annual Production 389,659,635 Pounds
Production Hrs. Annual 8,760
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,275,489 25,501,218 kWh $0.05
Electricity Demand $857,719 40,984 kW-months/year $20.93
Natural Gas $816,319 144,899 MMBtu $5.63
TOTAL ENERGY COSTS $2,962,577
RECOMMENDED SAVINGS* $691,617 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,274
Cost:
$29,920
$7,165 143,303 $4,109 196 - - - - $7,165
143,303
kWh
$4,109
196
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$21,757
Cost:
$126,440
$13,828 276,553 $7,929 379 - - - - $13,828
276,553
kWh
$7,929
379
kW-months/year
-
-
MMBtu
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$37,880
Cost:
$29,000
- - $37,880 1,810 - - - - -
-
kWh
$37,880
1,810
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$11,840
Cost:
$2,305
- - - - $11,840 2,103 - - -
-
kWh
-
-
kW-months/year
$11,840
2,103
MMBtu
-
-
$
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,618
Cost:
$1,634
- - - - $2,618 465 - - -
-
kWh
-
-
kW-months/year
$2,618
465
MMBtu
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$33,307
Cost:
$75,751
- - - - $33,307 5,916 - - -
-
kWh
-
-
kW-months/year
$33,307
5,916
MMBtu
-
-
$
07: 2.1224 REPLACE BOILER Savings:
$50,929
Cost:
$423,280
- - - - $50,929 9,046 - - -
-
kWh
-
-
kW-months/year
$50,929
9,046
MMBtu
-
-
$
08: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$106,671
Cost:
$712,500
$87,600 1,752,000 $50,232 2,400 $(-24,761) (-4,398) $(-6,400) - $87,600
1,752,000
kWh
$50,232
2,400
kW-months/year
$(-24,761)
(-4,398)
MMBtu
$(-6,400)
-
$
09: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$415,341
Cost:
$4,074,007
$264,645 5,292,907 $150,696 7,200 - - - - $264,645
5,292,907
kWh
$150,696
7,200
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$691,617
Cost:
$5,474,837
$373,238 7,464,763 $250,846 11,985 $73,933 13,132 $(-6,400) - $373,238
7,464,763
kWh
$250,846
11,985
kW-months/year
$73,933
13,132
MMBtu
$(-6,400)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes