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IAC Assessment: KU0035
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IAC Assessment: KU0035
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IAC Center Univ. of Kansas
Assessment Year 1982
Principal Product STEEL VESSELS & FITTINGS
NAICS n/a
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 0
Annual Production 4,000 Tons
Production Hrs. Annual 5,720
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $209,296 4,342,028 kWh $0.05
Natural Gas $240,742 95,197 MMBtu $2.53
TOTAL ENERGY COSTS $450,038
RECOMMENDED SAVINGS* $119,300 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,430
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$54,065
Cost:
$36,000
$54,065 1,122,216 - - $54,065
1,122,216
kWh
-
-
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$30,995
Cost:
$59,000
- - $30,995 12,300 -
-
kWh
$30,995
12,300
MMBtu
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$24,810
Cost:
-
$24,810 514,947 - - $24,810
514,947
kWh
-
-
MMBtu
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,265
Cost:
$535
- - $1,265 502 -
-
kWh
$1,265
502
MMBtu
05: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$8,165
Cost:
$22,000
- - $8,165 3,241 -
-
kWh
$8,165
3,241
MMBtu
TOTAL RECOMMENDED Savings:
$119,300
Cost:
$117,535
$78,875 1,637,163 $40,425 16,043 $78,875
1,637,163
kWh
$40,425
16,043
MMBtu
TOTAL IMPLEMENTED Savings:
$9,430
Cost:
$22,535
- - $9,430 3,743 -
-
kWh
$9,430
3,743
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas