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IAC Assessment: KU0064
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IAC Assessment: KU0064
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IAC Center Univ. of Kansas
Assessment Year 1982
Principal Product ROUND PAPER CONTAINERS
NAICS n/a
SIC 2655 - Fiber Cans, Drums & Similar Products
Sales $10,000,000-$50,000,000
# of Employees 350
Plant Area (Sq.Ft.) 0
Annual Production 270,000 Pieces
Production Hrs. Annual 6,096
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $400,426 6,811,548 kWh $0.06
Natural Gas $93,655 29,965 MMBtu $3.13
TOTAL ENERGY COSTS $494,081
RECOMMENDED SAVINGS* $88,004 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,597
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,639
Cost:
$8,528
$11,639 198,124 - - $11,639
198,124
kWh
-
-
MMBtu
02: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$20,021
Cost:
$5,480
$16,428 279,601 $3,593 1,148 $16,428
279,601
kWh
$3,593
1,148
MMBtu
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$15,210
Cost:
$7,760
$15,210 - - - $15,210
-
kWh
-
-
MMBtu
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$8,128
Cost:
$7,500
$8,128 138,335 - - $8,128
138,335
kWh
-
-
MMBtu
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$6,755
Cost:
$6,659
- - $6,755 2,158 -
-
kWh
$6,755
2,158
MMBtu
06: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$8,191
Cost:
$19,400
- - $8,191 2,617 -
-
kWh
$8,191
2,617
MMBtu
07: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$5,136
Cost:
$8,125
- - $5,136 1,641 -
-
kWh
$5,136
1,641
MMBtu
08: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$4,469
Cost:
$643
- - $4,469 1,428 -
-
kWh
$4,469
1,428
MMBtu
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,891
Cost:
$150
- - $2,891 924 -
-
kWh
$2,891
924
MMBtu
10: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$2,357
Cost:
$1,365
- - $2,357 753 -
-
kWh
$2,357
753
MMBtu
11: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$2,002
Cost:
$882
$2,590 43,962 $(-588) (-188) $2,590
43,962
kWh
$(-588)
(-188)
MMBtu
12: 2.1224 REPLACE BOILER Savings:
$1,205
Cost:
$3,200
- - $1,205 385 -
-
kWh
$1,205
385
MMBtu
TOTAL RECOMMENDED Savings:
$88,004
Cost:
$69,692
$53,995 660,022 $34,009 10,866 $53,995
660,022
kWh
$34,009
10,866
MMBtu
TOTAL IMPLEMENTED Savings:
$12,597
Cost:
$8,143
$8,128 138,335 $4,469 1,428 $8,128
138,335
kWh
$4,469
1,428
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas