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IAC Assessment: KU0074
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IAC Assessment: KU0074
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IAC Center Univ. of Kansas
Assessment Year 1983
Principal Product WALNUT LUMBER
NAICS n/a
SIC 2421 - Sawmills And Planing Mills, General
Sales $1,000,000-$5,000,000
# of Employees 44
Plant Area (Sq.Ft.) 0
Annual Production 3,500 Thousand Feet
Production Hrs. Annual 2,125
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $101,636 1,596,424 kWh $0.06
Natural Gas $33,989 10,086 MMBtu $3.37
Wood $294,185 152,409 MMBtu $1.93
TOTAL ENERGY COSTS $429,810
RECOMMENDED SAVINGS* $89,417 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $89,417
#|Description Savings
Cost
Status Electricity Usage Natural Gas Wood Electricity Usage Natural Gas Wood
$ kWh $ MMBtu $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$24,439
Cost:
$1,400
- - $3,044 734 $21,395 5,155 -
-
kWh
$3,044
734
MMBtu
$21,395
5,155
MMBtu
02: 2.5123 REDUCE FLUID FLOW RATES Savings:
$26,145
Cost:
$2,920
- - $3,257 785 $22,888 5,515 -
-
kWh
$3,257
785
MMBtu
$22,888
5,515
MMBtu
03: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$14,284
Cost:
$5,200
- - $1,779 429 $12,505 3,013 -
-
kWh
$1,779
429
MMBtu
$12,505
3,013
MMBtu
04: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$4,370
Cost:
$1,756
- - $544 131 $3,826 922 -
-
kWh
$544
131
MMBtu
$3,826
922
MMBtu
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,448
Cost:
$358
- - $180 35 $1,268 244 -
-
kWh
$180
35
MMBtu
$1,268
244
MMBtu
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,905
Cost:
$100
- - $362 87 $2,543 613 -
-
kWh
$362
87
MMBtu
$2,543
613
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$841
Cost:
$238
$841 13,189 - - - - $841
13,189
kWh
-
-
MMBtu
-
-
MMBtu
08: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$12,687
Cost:
$9,759
- - $1,580 381 $11,107 2,676 -
-
kWh
$1,580
381
MMBtu
$11,107
2,676
MMBtu
09: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$851
Cost:
$306
$851 13,482 - - - - $851
13,482
kWh
-
-
MMBtu
-
-
MMBtu
10: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$897
Cost:
-
$897 14,068 - - - - $897
14,068
kWh
-
-
MMBtu
-
-
MMBtu
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$345
Cost:
-
$345 5,569 - - - - $345
5,569
kWh
-
-
MMBtu
-
-
MMBtu
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$205
Cost:
$150
$205 3,224 - - - - $205
3,224
kWh
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$89,417
Cost:
$22,187
$3,139 49,532 $10,746 2,582 $75,532 18,138 $3,139
49,532
kWh
$10,746
2,582
MMBtu
$75,532
18,138
MMBtu
TOTAL IMPLEMENTED Savings:
$89,417
Cost:
$22,187
$3,139 49,532 $10,746 2,582 $75,532 18,138 $3,139
49,532
kWh
$10,746
2,582
MMBtu
$75,532
18,138
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu
Electricity Usage Natural Gas Wood Electricity Usage Natural Gas Wood