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IAC Assessment: KU0077
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IAC Assessment: KU0077
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IAC Center Univ. of Kansas
Assessment Year 1983
Principal Product CONCRETE REINFORCED PIPE
NAICS n/a
SIC 3272 - Concrete Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 0
Annual Production 7,000 Thousand Feet
Production Hrs. Annual 2,365
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $147,998 1,663,247 kWh $0.09
Natural Gas $269,198 79,808 MMBtu $3.37
TOTAL ENERGY COSTS $417,196
RECOMMENDED SAVINGS* $115,739 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $109,016
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$51,514
Cost:
$55,000
- - $51,514 15,286 -
-
kWh
$51,514
15,286
MMBtu
02: 2.2191 SUBSTITUTE HOT PROCESS FLUIDS FOR STEAM Savings:
$30,320
Cost:
-
- - $30,320 8,997 -
-
kWh
$30,320
8,997
MMBtu
03: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$2,372
Cost:
$10,000
- - $2,372 704 -
-
kWh
$2,372
704
MMBtu
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$8,586
Cost:
$1,400
- - $8,586 2,548 -
-
kWh
$8,586
2,548
MMBtu
05: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$4,345
Cost:
$912
- - $4,345 1,289 -
-
kWh
$4,345
1,289
MMBtu
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$3,751
Cost:
$2,228
- - $3,751 1,113 -
-
kWh
$3,751
1,113
MMBtu
07: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$2,986
Cost:
$1,142
- - $2,986 886 -
-
kWh
$2,986
886
MMBtu
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,716
Cost:
$550
- - $2,716 806 -
-
kWh
$2,716
806
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,426
Cost:
$6,017
$2,426 27,257 - - $2,426
27,257
kWh
-
-
MMBtu
10: 2.1242 MINIMIZE BOILER BLOWDOWN WITH BETTER FEEDWATER TREATMENT Savings:
$2,147
Cost:
$4,000
- - $2,147 637 -
-
kWh
$2,147
637
MMBtu
11: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$2,094
Cost:
-
$2,094 23,447 - - $2,094
23,447
kWh
-
-
MMBtu
12: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,735
Cost:
$970
$1,735 - - - $1,735
-
kWh
-
-
MMBtu
13: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$747
Cost:
$540
$747 - - - $747
-
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$115,739
Cost:
$82,759
$7,002 50,704 $108,737 32,266 $7,002
50,704
kWh
$108,737
32,266
MMBtu
TOTAL IMPLEMENTED Savings:
$109,016
Cost:
$77,249
$2,426 27,257 $106,590 31,629 $2,426
27,257
kWh
$106,590
31,629
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas