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IAC Assessment: KU0127
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IAC Assessment: KU0127
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IAC Center Univ. of Kansas
Assessment Year 1984
Principal Product CEREALS
NAICS n/a
SIC 2041 - Flour And Other Grain Mill Products
Sales $10,000,000-$50,000,000
# of Employees 96
Plant Area (Sq.Ft.) 0
Annual Production 8,000,000 Bushels
Production Hrs. Annual 7,800
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $842,586 17,917,058 kWh $0.05
Natural Gas $510,956 145,330 MMBtu $3.52
TOTAL ENERGY COSTS $1,353,542
RECOMMENDED SAVINGS* $154,926 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $137,694
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$47,344
Cost:
$2,000
$47,344 - - - - - $47,344
-
kWh
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$36,100
Cost:
$1,000
$36,100 768,171 - - - - $36,100
768,171
kWh
-
-
MMBtu
-
-
$
03: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$24,518
Cost:
$20,000
$24,518 - - - - - $24,518
-
kWh
-
-
MMBtu
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$18,864
Cost:
$28,500
$18,864 - - - - - $18,864
-
kWh
-
-
MMBtu
-
-
$
05: 2.6232 INSTALL SET-BACK TIMERS Savings:
$8,943
Cost:
$5,443
$8,943 191,090 - - - - $8,943
191,090
kWh
-
-
MMBtu
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$8,298
Cost:
-
- - $8,698 2,471 $(-400) - -
-
kWh
$8,698
2,471
MMBtu
$(-400)
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,894
Cost:
$1,350
$2,894 61,547 - - - - $2,894
61,547
kWh
-
-
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,750
Cost:
$20
$1,750 37,222 - - - - $1,750
37,222
kWh
-
-
MMBtu
-
-
$
09: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$3,645
Cost:
-
- - $3,645 1,035 - - -
-
kWh
$3,645
1,035
MMBtu
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,267
Cost:
$1,700
- - $1,267 360 - - -
-
kWh
$1,267
360
MMBtu
-
-
$
11: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,116
Cost:
$300
$1,116 23,740 - - - - $1,116
23,740
kWh
-
-
MMBtu
-
-
$
12: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$187
Cost:
$60
- - $187 53 - - -
-
kWh
$187
53
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$154,926
Cost:
$60,373
$141,529 1,081,770 $13,797 3,919 $(-400) - $141,529
1,081,770
kWh
$13,797
3,919
MMBtu
$(-400)
-
$
TOTAL IMPLEMENTED Savings:
$137,694
Cost:
$53,560
$127,942 791,911 $10,152 2,884 $(-400) - $127,942
791,911
kWh
$10,152
2,884
MMBtu
$(-400)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes