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IAC Assessment: KU0130
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IAC Assessment: KU0130
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IAC Center Univ. of Kansas
Assessment Year 1984
Principal Product PET FOOD, TIN CANS
NAICS n/a
SIC 3411 - Metal Cans
Sales $10,000,000-$50,000,000
# of Employees 55
Plant Area (Sq.Ft.) 0
Annual Production 63,000,000 Pounds
Production Hrs. Annual 2,740
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $130,260 2,038,101 kWh $0.06
Natural Gas $163,907 40,656 MMBtu $4.03
TOTAL ENERGY COSTS $294,167
RECOMMENDED SAVINGS* $84,823 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,215
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$6,577
Cost:
$9,000
- - $6,577 1,632 - - -
-
kWh
$6,577
1,632
MMBtu
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,153
Cost:
$21,500
- - $7,153 1,775 - - -
-
kWh
$7,153
1,775
MMBtu
-
-
$
03: 3.6122 INSTALL SOLID WASTE INCINERATOR FOR HEAT Savings:
$25,600
Cost:
$40,000
- - $14,300 3,548 $11,300 - -
-
kWh
$14,300
3,548
MMBtu
$11,300
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$9,121
Cost:
-
$9,121 142,732 - - - - $9,121
142,732
kWh
-
-
MMBtu
-
-
$
05: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$6,312
Cost:
$600
$6,312 98,769 - - - - $6,312
98,769
kWh
-
-
MMBtu
-
-
$
06: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$6,561
Cost:
$5,090
- - $6,561 1,628 - - -
-
kWh
$6,561
1,628
MMBtu
-
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,950
Cost:
$5,000
- - $2,950 732 - - -
-
kWh
$2,950
732
MMBtu
-
-
$
08: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$399
Cost:
$339
- - $399 99 - - -
-
kWh
$399
99
MMBtu
-
-
$
09: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$830
Cost:
-
- - $830 206 - - -
-
kWh
$830
206
MMBtu
-
-
$
10: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$7,572
Cost:
$4,570
- - $7,572 1,879 - - -
-
kWh
$7,572
1,879
MMBtu
-
-
$
11: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,648
Cost:
-
$2,060 32,239 $588 146 - - $2,060
32,239
kWh
$588
146
MMBtu
-
-
$
12: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$1,060
Cost:
$2,000
$(-169) (-2,638) $1,229 305 - - $(-169)
(-2,638)
kWh
$1,229
305
MMBtu
-
-
$
13: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$3,949
Cost:
$3,200
- - $3,949 980 - - -
-
kWh
$3,949
980
MMBtu
-
-
$
14: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,068
Cost:
$800
$1,068 16,706 - - - - $1,068
16,706
kWh
-
-
MMBtu
-
-
$
15: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$618
Cost:
-
$618 9,672 - - - - $618
9,672
kWh
-
-
MMBtu
-
-
$
16: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$131
Cost:
-
$131 2,052 - - - - $131
2,052
kWh
-
-
MMBtu
-
-
$
17: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,757
Cost:
$2,100
- - $1,757 436 - - -
-
kWh
$1,757
436
MMBtu
-
-
$
18: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$150
Cost:
-
$150 2,345 - - - - $150
2,345
kWh
-
-
MMBtu
-
-
$
19: 2.2694 USE HIGHEST TEMPERATURE FOR CHILLING OR COLD STORAGE Savings:
$262
Cost:
-
$262 4,103 - - - - $262
4,103
kWh
-
-
MMBtu
-
-
$
20: 2.6214 SHUT OFF PILOTS IN STANDBY EQUIPMENT Savings:
$105
Cost:
-
- - $105 26 - - -
-
kWh
$105
26
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$84,823
Cost:
$94,199
$19,553 305,980 $53,970 13,392 $11,300 - $19,553
305,980
kWh
$53,970
13,392
MMBtu
$11,300
-
$
TOTAL IMPLEMENTED Savings:
$32,215
Cost:
$13,829
$19,553 305,980 $12,662 3,142 - - $19,553
305,980
kWh
$12,662
3,142
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes