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IAC Assessment: KU0134
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IAC Assessment: KU0134
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IAC Center Univ. of Kansas
Assessment Year 1984
Principal Product CORRUG SHIPPING CONTAINERS
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 0
Annual Production 24,000 Tons
Production Hrs. Annual 6,024
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $191,767 2,985,053 kWh $0.06
Natural Gas $157,419 37,511 MMBtu $4.20
Other Energy $18,967 8,033 MMBtu $2.36
TOTAL ENERGY COSTS $368,153
RECOMMENDED SAVINGS* $113,412 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $36,888
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Energy Electricity Usage Natural Gas Other Energy
$ kWh $ MMBtu $ MMBtu
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$22,362
Cost:
$30,000
$18,435 286,928 $3,927 935 - - $18,435
286,928
kWh
$3,927
935
MMBtu
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$24,178
Cost:
$22,400
$24,178 376,319 - - - - $24,178
376,319
kWh
-
-
MMBtu
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,241
Cost:
$3,991
$11,241 174,971 - - - - $11,241
174,971
kWh
-
-
MMBtu
-
-
MMBtu
04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$9,694
Cost:
$3,800
- - $9,694 2,308 - - -
-
kWh
$9,694
2,308
MMBtu
-
-
MMBtu
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$9,505
Cost:
$986
- - $9,505 2,263 - - -
-
kWh
$9,505
2,263
MMBtu
-
-
MMBtu
06: 2.1222 INSTALL TURBULATORS Savings:
$3,913
Cost:
$700
- - $3,913 932 - - -
-
kWh
$3,913
932
MMBtu
-
-
MMBtu
07: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,701
Cost:
-
- - $2,701 643 - - -
-
kWh
$2,701
643
MMBtu
-
-
MMBtu
08: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$1,739
Cost:
$3,900
- - $1,739 414 - - -
-
kWh
$1,739
414
MMBtu
-
-
MMBtu
09: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$1,941
Cost:
$5,000
- - $1,941 462 - - -
-
kWh
$1,941
462
MMBtu
-
-
MMBtu
10: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$1,264
Cost:
-
- - $1,264 301 - - -
-
kWh
$1,264
301
MMBtu
-
-
MMBtu
11: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$1,273
Cost:
$1,069
- - $1,273 303 - - -
-
kWh
$1,273
303
MMBtu
-
-
MMBtu
12: 2.1242 MINIMIZE BOILER BLOWDOWN WITH BETTER FEEDWATER TREATMENT Savings:
$457
Cost:
-
- - $457 109 - - -
-
kWh
$457
109
MMBtu
-
-
MMBtu
13: 2.2511 INSULATE BARE EQUIPMENT Savings:
$328
Cost:
$217
- - $328 78 - - -
-
kWh
$328
78
MMBtu
-
-
MMBtu
14: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$7,532
Cost:
$3,000
$7,532 117,233 - - - - $7,532
117,233
kWh
-
-
MMBtu
-
-
MMBtu
15: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,352
Cost:
-
$3,352 52,169 - - - - $3,352
52,169
kWh
-
-
MMBtu
-
-
MMBtu
16: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,474
Cost:
$350
- - $2,474 589 - - -
-
kWh
$2,474
589
MMBtu
-
-
MMBtu
17: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$885
Cost:
$680
$885 13,775 - - - - $885
13,775
kWh
-
-
MMBtu
-
-
MMBtu
18: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$3,284
Cost:
$6,000
- - $3,284 782 - - -
-
kWh
$3,284
782
MMBtu
-
-
MMBtu
19: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,213
Cost:
$550
- - $2,213 527 - - -
-
kWh
$2,213
527
MMBtu
-
-
MMBtu
20: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,264
Cost:
$241
$508 7,913 $756 180 - - $508
7,913
kWh
$756
180
MMBtu
-
-
MMBtu
21: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$569
Cost:
-
- - - - $569 91 -
-
kWh
-
-
MMBtu
$569
91
MMBtu
22: 2.2511 INSULATE BARE EQUIPMENT Savings:
$508
Cost:
$60
$508 7,913 - - - - $508
7,913
kWh
-
-
MMBtu
-
-
MMBtu
23: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$395
Cost:
$250
$395 6,155 - - - - $395
6,155
kWh
-
-
MMBtu
-
-
MMBtu
24: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$340
Cost:
$41
- - $340 81 - - -
-
kWh
$340
81
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$113,412
Cost:
$83,235
$67,034 1,043,376 $45,809 10,907 $569 91 $67,034
1,043,376
kWh
$45,809
10,907
MMBtu
$569
91
MMBtu
TOTAL IMPLEMENTED Savings:
$36,888
Cost:
$9,027
$14,988 233,295 $21,900 5,214 - - $14,988
233,295
kWh
$21,900
5,214
MMBtu
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu
Electricity Usage Natural Gas Other Energy Electricity Usage Natural Gas Other Energy