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IAC Assessment: KU0136
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IAC Assessment: KU0136
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IAC Center Univ. of Kansas
Assessment Year 1984
Principal Product BUSINESS FORMS
NAICS n/a
SIC 2761 - Manifold Business Forms
Sales $5,000,000-$10,000,000
# of Employees 350
Plant Area (Sq.Ft.) 0
Annual Production 25,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $263,783 4,594,959 kWh $0.06
Natural Gas $68,580 14,031 MMBtu $4.89
TOTAL ENERGY COSTS $332,363
RECOMMENDED SAVINGS* $88,447 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,194
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$22,674
Cost:
$18,773
$22,674 395,076 - - - - $22,674
395,076
kWh
-
-
MMBtu
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$14,985
Cost:
$22,000
$14,985 - - - - - $14,985
-
kWh
-
-
MMBtu
-
-
$
03: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$4,614
Cost:
$6,500
$4,614 - - - - - $4,614
-
kWh
-
-
MMBtu
-
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$14,206
Cost:
$69
$387 6,741 $13,819 2,826 - - $387
6,741
kWh
$13,819
2,826
MMBtu
-
-
$
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$4,034
Cost:
$342
$1,379 24,033 $2,655 543 - - $1,379
24,033
kWh
$2,655
543
MMBtu
-
-
$
06: 2.6124 ESTABLISH EQUIPMENT MAINTENANCE SCHEDULE Savings:
$1,779
Cost:
-
$3,229 56,272 $2,050 419 $(-3,500) - $3,229
56,272
kWh
$2,050
419
MMBtu
$(-3,500)
-
$
07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$3,567
Cost:
$176
$252 4,396 $3,315 678 - - $252
4,396
kWh
$3,315
678
MMBtu
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,972
Cost:
-
- - $4,572 935 $(-1,600) - -
-
kWh
$4,572
935
MMBtu
$(-1,600)
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,693
Cost:
-
- - $2,293 469 $(-600) - -
-
kWh
$2,293
469
MMBtu
$(-600)
-
$
10: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$2,814
Cost:
$1,350
- - $2,814 575 - - -
-
kWh
$2,814
575
MMBtu
-
-
$
12: 2.6214 SHUT OFF PILOTS IN STANDBY EQUIPMENT Savings:
$301
Cost:
-
- - $381 78 $(-80) - -
-
kWh
$381
78
MMBtu
$(-80)
-
$
13: 2.1222 INSTALL TURBULATORS Savings:
$357
Cost:
$600
- - $357 73 - - -
-
kWh
$357
73
MMBtu
-
-
$
14: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,003
Cost:
$215
$4,003 69,754 - - - - $4,003
69,754
kWh
-
-
MMBtu
-
-
$
15: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,345
Cost:
$2,500
- - $1,345 275 - - -
-
kWh
$1,345
275
MMBtu
-
-
$
16: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$699
Cost:
$350
- - $699 143 - - -
-
kWh
$699
143
MMBtu
-
-
$
17: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$757
Cost:
$25
$757 13,189 - - - - $757
13,189
kWh
-
-
MMBtu
-
-
$
18: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$589
Cost:
$550
$589 10,258 - - - - $589
10,258
kWh
-
-
MMBtu
-
-
$
19: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$387
Cost:
$120
$387 6,741 - - - - $387
6,741
kWh
-
-
MMBtu
-
-
$
20: 2.2711 UTILIZE OUTSIDE AIR INSTEAD OF CONDITIONED AIR FOR DRYING Savings:
$219
Cost:
$400
$219 3,810 - - - - $219
3,810
kWh
-
-
MMBtu
-
-
$
21: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$2,590
Cost:
$2,550
$2,590 45,135 - - - - $2,590
45,135
kWh
-
-
MMBtu
-
-
$
22: 2.2691 SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS Savings:
$1,867
Cost:
$2,640
$1,867 32,532 - - - - $1,867
32,532
kWh
-
-
MMBtu
-
-
$
23: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$795
Cost:
-
$942 16,413 $(-147) (-30) - - $942
16,413
kWh
$(-147)
(-30)
MMBtu
-
-
$
24: 2.7245 USE DIRECT AIR SUPPLY TO EXHAUST HOODS Savings:
$391
Cost:
$97
$151 2,638 $240 49 - - $151
2,638
kWh
$240
49
MMBtu
-
-
$
25: 2.2511 INSULATE BARE EQUIPMENT Savings:
$364
Cost:
$75
$437 7,620 $(-73) (-15) - - $437
7,620
kWh
$(-73)
(-15)
MMBtu
-
-
$
26: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$347
Cost:
$50
- - $347 71 - - -
-
kWh
$347
71
MMBtu
-
-
$
27: 2.2511 INSULATE BARE EQUIPMENT Savings:
$98
Cost:
$100
$118 2,052 $(-20) (-4) - - $118
2,052
kWh
$(-20)
(-4)
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$88,447
Cost:
$59,482
$59,580 696,660 $34,647 7,085 $(-5,780) - $59,580
696,660
kWh
$34,647
7,085
MMBtu
$(-5,780)
-
$
TOTAL IMPLEMENTED Savings:
$14,194
Cost:
$6,861
$8,982 156,507 $5,212 1,066 - - $8,982
156,507
kWh
$5,212
1,066
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes