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IAC Assessment: KU0141
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IAC Assessment: KU0141
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IAC Center Univ. of Kansas
Assessment Year 1984
Principal Product PAPER BAGS
NAICS n/a
SIC 2674 - Bags: Uncoated Paper & Multiwall
Sales $10,000,000-$50,000,000
# of Employees 175
Plant Area (Sq.Ft.) 0
Annual Production 80,000,000 Pieces
Production Hrs. Annual 4,125
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $119,095 1,668,523 kWh $0.07
Natural Gas $61,087 12,526 MMBtu $4.88
TOTAL ENERGY COSTS $180,182
RECOMMENDED SAVINGS* $46,748 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,819
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$11,187
Cost:
$600
$11,187 156,800 - - - - $11,187
156,800
kWh
-
-
MMBtu
-
-
$
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$3,785
Cost:
-
$3,785 53,048 - - - - $3,785
53,048
kWh
-
-
MMBtu
-
-
$
03: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$5,773
Cost:
$14,000
- - $5,773 1,183 - - -
-
kWh
$5,773
1,183
MMBtu
-
-
$
04: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,882
Cost:
$170
$1,882 26,377 - - - - $1,882
26,377
kWh
-
-
MMBtu
-
-
$
05: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$3,544
Cost:
$6,000
$3,544 - - - - - $3,544
-
kWh
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,300
Cost:
$150
$2,300 32,239 - - - - $2,300
32,239
kWh
-
-
MMBtu
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$753
Cost:
$1,495
$753 10,551 - - - - $753
10,551
kWh
-
-
MMBtu
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$371
Cost:
$150
- - $371 76 - - -
-
kWh
$371
76
MMBtu
-
-
$
10: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$420
Cost:
$400
- - $420 86 - - -
-
kWh
$420
86
MMBtu
-
-
$
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$200
Cost:
$375
- - $200 41 - - -
-
kWh
$200
41
MMBtu
-
-
$
12: 2.6232 INSTALL SET-BACK TIMERS Savings:
$5,479
Cost:
$2,500
$5,479 76,788 - - - - $5,479
76,788
kWh
-
-
MMBtu
-
-
$
13: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$5,927
Cost:
$500
$105 1,465 $5,822 1,193 - - $105
1,465
kWh
$5,822
1,193
MMBtu
-
-
$
14: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,498
Cost:
$3,000
- - $1,498 307 - - -
-
kWh
$1,498
307
MMBtu
-
-
$
17: 2.6127 MAINTAIN AIR FILTERS BY CLEANING OR REPLACEMENT Savings:
$686
Cost:
$90
$836 11,723 - - $(-150) - $836
11,723
kWh
-
-
MMBtu
$(-150)
-
$
18: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$293
Cost:
-
$293 4,103 - - - - $293
4,103
kWh
-
-
MMBtu
-
-
$
19: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$899
Cost:
-
$899 12,603 - - - - $899
12,603
kWh
-
-
MMBtu
-
-
$
20: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$176
Cost:
$350
- - $176 36 - - -
-
kWh
$176
36
MMBtu
-
-
$
21: 3.4151 MINIMIZE WATER USAGE Savings:
$1,575
Cost:
$350
- - - - $1,575 - -
-
kWh
-
-
MMBtu
$1,575
-
$
TOTAL RECOMMENDED Savings:
$46,748
Cost:
$30,130
$31,063 385,697 $14,260 2,922 $1,425 - $31,063
385,697
kWh
$14,260
2,922
MMBtu
$1,425
-
$
TOTAL IMPLEMENTED Savings:
$33,819
Cost:
$7,360
$26,473 371,043 $7,496 1,536 $(-150) - $26,473
371,043
kWh
$7,496
1,536
MMBtu
$(-150)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes