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IAC Assessment: KU0154
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IAC Assessment: KU0154
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IAC Center Univ. of Kansas
Assessment Year 1985
Principal Product CEREAL ANIMAL FOOD
NAICS n/a
SIC 2048 - Prepared Feeds, Nec
Sales $5,000,000-$10,000,000
# of Employees 20
Plant Area (Sq.Ft.) 0
Annual Production 60,000 Tons
Production Hrs. Annual 4,400
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $69,804 858,148 kWh $0.08
Natural Gas $17,248 3,831 MMBtu $4.50
Other Energy $9,428 1,217 MMBtu $7.75
TOTAL ENERGY COSTS $96,480
RECOMMENDED SAVINGS* $45,036 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,635
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Energy Administrative Changes Electricity Usage Natural Gas Other Energy Administrative Changes
$ kWh $ MMBtu $ MMBtu $ $
01: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$18,860
Cost:
-
$21,590 265,533 - - - - $(-2,730) - $21,590
265,533
kWh
-
-
MMBtu
-
-
MMBtu
$(-2,730)
-
$
02: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$7,380
Cost:
$3,000
$7,380 - - - - - - - $7,380
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
03: 2.6232 INSTALL SET-BACK TIMERS Savings:
$4,194
Cost:
$1,052
$4,194 51,583 - - - - - - $4,194
51,583
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,813
Cost:
$500
$3,813 46,893 - - - - - - $3,813
46,893
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
05: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$3,686
Cost:
$2,700
- - $3,686 819 - - - - -
-
kWh
$3,686
819
MMBtu
-
-
MMBtu
-
-
$
06: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$1,854
Cost:
$700
- - $1,854 412 - - - - -
-
kWh
$1,854
412
MMBtu
-
-
MMBtu
-
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$974
Cost:
-
- - $1,274 283 - - $(-300) - -
-
kWh
$1,274
283
MMBtu
-
-
MMBtu
$(-300)
-
$
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,887
Cost:
$1,200
$1,883 23,154 $1,004 223 - - - - $1,883
23,154
kWh
$1,004
223
MMBtu
-
-
MMBtu
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$739
Cost:
$100
$739 9,086 - - - - - - $739
9,086
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$262
Cost:
$20
$262 3,224 - - - - - - $262
3,224
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
11: 2.8223 ADD AIR SHIELDS TO TRUCKS TO INCREASE FUEL MILEAGE Savings:
$279
Cost:
-
- - - - $279 36 - - -
-
kWh
-
-
MMBtu
$279
36
MMBtu
-
-
$
12: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$108
Cost:
$50
- - $108 24 - - - - -
-
kWh
$108
24
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$45,036
Cost:
$9,322
$39,861 399,473 $7,926 1,761 $279 36 $(-3,030) - $39,861
399,473
kWh
$7,926
1,761
MMBtu
$279
36
MMBtu
$(-3,030)
-
$
TOTAL IMPLEMENTED Savings:
$19,635
Cost:
$5,802
$17,270 121,630 $2,386 530 $279 36 $(-300) - $17,270
121,630
kWh
$2,386
530
MMBtu
$279
36
MMBtu
$(-300)
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $
Electricity Usage Natural Gas Other Energy Administrative Changes Electricity Usage Natural Gas Other Energy Administrative Changes