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IAC Assessment: KU0155
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IAC Assessment: KU0155
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IAC Center Univ. of Kansas
Assessment Year 1985
Principal Product FAB STRUCTURAL STEEL
NAICS n/a
SIC 3441 - Fabricated Structural Metal
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 0
Annual Production 10,600 Tons
Production Hrs. Annual 4,368
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $92,995 1,249,121 kWh $0.07
Natural Gas $21,224 4,372 MMBtu $4.85
TOTAL ENERGY COSTS $114,219
RECOMMENDED SAVINGS* $26,015 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,647
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,743
Cost:
$948
$6,743 90,563 - - - - $6,743
90,563
kWh
-
-
MMBtu
-
-
$
02: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$5,311
Cost:
$278
- - $5,311 1,095 - - -
-
kWh
$5,311
1,095
MMBtu
-
-
$
03: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$2,931
Cost:
-
$3,731 50,117 - - $(-800) - $3,731
50,117
kWh
-
-
MMBtu
$(-800)
-
$
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,855
Cost:
-
$1,855 24,912 - - - - $1,855
24,912
kWh
-
-
MMBtu
-
-
$
05: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$3,055
Cost:
$20
$3,055 41,032 - - - - $3,055
41,032
kWh
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$851
Cost:
$300
$851 11,430 - - - - $851
11,430
kWh
-
-
MMBtu
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$327
Cost:
$50
$327 4,396 - - - - $327
4,396
kWh
-
-
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$305
Cost:
$20
$305 4,103 - - - - $305
4,103
kWh
-
-
MMBtu
-
-
$
09: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,418
Cost:
-
$1,418 19,050 - - - - $1,418
19,050
kWh
-
-
MMBtu
-
-
$
10: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$1,280
Cost:
$975
- - $1,280 264 - - -
-
kWh
$1,280
264
MMBtu
-
-
$
11: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$827
Cost:
$300
$546 7,327 $281 58 - - $546
7,327
kWh
$281
58
MMBtu
-
-
$
12: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$23
Cost:
-
- - $723 149 $(-700) - -
-
kWh
$723
149
MMBtu
$(-700)
-
$
13: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$434
Cost:
-
$(-22) (-293) $456 94 - - $(-22)
(-293)
kWh
$456
94
MMBtu
-
-
$
14: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$112
Cost:
$25
- - $112 23 - - -
-
kWh
$112
23
MMBtu
-
-
$
15: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$393
Cost:
-
$393 5,275 - - - - $393
5,275
kWh
-
-
MMBtu
-
-
$
16: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$150
Cost:
-
- - $150 31 - - -
-
kWh
$150
31
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$26,015
Cost:
$2,916
$19,202 257,912 $8,313 1,714 $(-1,500) - $19,202
257,912
kWh
$8,313
1,714
MMBtu
$(-1,500)
-
$
TOTAL IMPLEMENTED Savings:
$18,647
Cost:
$1,826
$13,682 183,762 $6,465 1,333 $(-1,500) - $13,682
183,762
kWh
$6,465
1,333
MMBtu
$(-1,500)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes