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IAC Assessment: KU0169
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IAC Assessment: KU0169
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IAC Center Univ. of Kansas
Assessment Year 1985
Principal Product CEMENT
NAICS n/a
SIC 3241 - Cement, Hydraulic
Sales $10,000,000-$50,000,000
# of Employees 155
Plant Area (Sq.Ft.) 0
Annual Production 400,000 Tons
Production Hrs. Annual 8,736
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,441,821 49,029,016 kWh $0.05
Natural Gas $259,265 76,032 MMBtu $3.41
Coal $2,993,683 2,143,046 MMBtu $1.40
TOTAL ENERGY COSTS $5,694,769
RECOMMENDED SAVINGS* $1,642,054 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $101,580
#|Description Savings
Cost
Status Electricity Usage Natural Gas Coal Administrative Changes Electricity Usage Natural Gas Coal Administrative Changes
$ kWh $ MMBtu $ MMBtu $ $
01: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$1,536,415
Cost:
$7,700,000
$1,536,415 30,863,424 - - - - - - $1,536,415
30,863,424
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$48,005
Cost:
$6,000
- - - - $48,005 34,289 - - -
-
kWh
-
-
MMBtu
$48,005
34,289
MMBtu
-
-
$
03: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$13,083
Cost:
$5,000
$13,083 - - - - - - - $13,083
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,711
Cost:
$37,000
$7,711 - - - - - - - $7,711
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
05: 2.6232 INSTALL SET-BACK TIMERS Savings:
$8,360
Cost:
$622
$8,360 167,937 - - - - - - $8,360
167,937
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
06: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$7,219
Cost:
$13,000
- - $7,219 2,117 - - - - -
-
kWh
$7,219
2,117
MMBtu
-
-
MMBtu
-
-
$
07: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$4,581
Cost:
$1,700
- - $4,581 1,343 - - - - -
-
kWh
$4,581
1,343
MMBtu
-
-
MMBtu
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,579
Cost:
-
- - $4,979 1,460 - - $(-400) - -
-
kWh
$4,979
1,460
MMBtu
-
-
MMBtu
$(-400)
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,472
Cost:
$500
$3,472 69,754 - - - - - - $3,472
69,754
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,251
Cost:
$1,600
- - $2,251 660 - - - - -
-
kWh
$2,251
660
MMBtu
-
-
MMBtu
-
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,590
Cost:
$50
$1,590 31,946 - - - - - - $1,590
31,946
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,444
Cost:
$550
$1,444 29,015 - - - - - - $1,444
29,015
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
13: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,374
Cost:
$580
- - $1,374 403 - - - - -
-
kWh
$1,374
403
MMBtu
-
-
MMBtu
-
-
$
14: 2.6127 MAINTAIN AIR FILTERS BY CLEANING OR REPLACEMENT Savings:
$605
Cost:
-
$875 17,585 - - - - $(-270) - $875
17,585
kWh
-
-
MMBtu
-
-
MMBtu
$(-270)
-
$
15: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$598
Cost:
$50
$598 12,016 - - - - - - $598
12,016
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
16: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$549
Cost:
$660
$549 11,137 - - - - - - $549
11,137
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
17: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$218
Cost:
$40
$44 879 $174 51 - - - - $44
879
kWh
$174
51
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$1,642,054
Cost:
$7,767,352
$1,574,141 31,203,693 $20,578 6,034 $48,005 34,289 $(-670) - $1,574,141
31,203,693
kWh
$20,578
6,034
MMBtu
$48,005
34,289
MMBtu
$(-670)
-
$
TOTAL IMPLEMENTED Savings:
$101,580
Cost:
$65,662
$36,092 307,444 $18,153 5,323 $48,005 34,289 $(-670) - $36,092
307,444
kWh
$18,153
5,323
MMBtu
$48,005
34,289
MMBtu
$(-670)
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $
Electricity Usage Natural Gas Coal Administrative Changes Electricity Usage Natural Gas Coal Administrative Changes