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IAC Assessment: KU0189
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IAC Assessment: KU0189
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IAC Center Univ. of Kansas
Assessment Year 1986
Principal Product RECON. STEEL DRUMS
NAICS n/a
SIC 3412 - Metal Barrels, Drums, And Pails
Sales $5,000,000-$10,000,000
# of Employees 93
Plant Area (Sq.Ft.) 0
Annual Production 600,000 Pieces
Production Hrs. Annual 2,159
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $99,134 1,373,974 kWh $0.07
Natural Gas $126,175 35,621 MMBtu $3.54
TOTAL ENERGY COSTS $225,309
RECOMMENDED SAVINGS* $28,378 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,356
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$5,480
Cost:
$6,000
$6,931 96,131 $(-1,451) (-410) - - $6,931
96,131
kWh
$(-1,451)
(-410)
MMBtu
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$6,071
Cost:
$8,000
- - $6,071 1,715 - - -
-
kWh
$6,071
1,715
MMBtu
-
-
$
03: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT Savings:
$3,597
Cost:
$500
- - $3,597 1,016 - - -
-
kWh
$3,597
1,016
MMBtu
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,273
Cost:
$5,000
- - $2,273 642 - - -
-
kWh
$2,273
642
MMBtu
-
-
$
05: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$775
Cost:
-
- - $775 219 - - -
-
kWh
$775
219
MMBtu
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$485
Cost:
-
- - $545 154 $(-60) - -
-
kWh
$545
154
MMBtu
$(-60)
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,648
Cost:
$5,000
- - $2,648 748 - - -
-
kWh
$2,648
748
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,247
Cost:
$780
$1,247 17,292 - - - - $1,247
17,292
kWh
-
-
MMBtu
-
-
$
09: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$4,871
Cost:
$6,700
- - $4,871 1,376 - - -
-
kWh
$4,871
1,376
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$592
Cost:
$414
$592 8,206 - - - - $592
8,206
kWh
-
-
MMBtu
-
-
$
11: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$191
Cost:
$200
- - $191 54 - - -
-
kWh
$191
54
MMBtu
-
-
$
12: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$148
Cost:
$260
$148 2,052 - - - - $148
2,052
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$28,378
Cost:
$32,854
$8,918 123,681 $19,520 5,514 $(-60) - $8,918
123,681
kWh
$19,520
5,514
MMBtu
$(-60)
-
$
TOTAL IMPLEMENTED Savings:
$14,356
Cost:
$15,394
$8,770 121,629 $5,586 1,578 - - $8,770
121,629
kWh
$5,586
1,578
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes