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IAC Assessment: KU0207
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IAC Assessment: KU0207
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IAC Center Univ. of Kansas
Assessment Year 1986
Principal Product LUBRICANTS & MAINTENANCE PRODUCTS
NAICS n/a
SIC 2992 - Lubricating Oils And Greases
Sales $10,000,000-$50,000,000
# of Employees 147
Plant Area (Sq.Ft.) 0
Annual Production 50,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $268,979 5,039,859 kWh $0.05
Natural Gas $237,538 74,347 MMBtu $3.19
Other Energy $60,000 8,520 MMBtu $7.04
TOTAL ENERGY COSTS $566,517
RECOMMENDED SAVINGS* $222,679 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $49,331
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Energy Administrative Changes Electricity Usage Natural Gas Other Energy Administrative Changes
$ kWh $ MMBtu $ MMBtu $ $
01: 2.3413 BURN FOSSIL FUEL TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR AND USE STEAM EXHAUST FOR HEAT Savings:
$164,472
Cost:
$840,000
$224,200 4,201,348 $(-59,728) (-18,665) - - - - $224,200
4,201,348
kWh
$(-59,728)
(-18,665)
MMBtu
-
-
MMBtu
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$18,525
Cost:
-
$20,525 - - - - - $(-2,000) - $20,525
-
kWh
-
-
MMBtu
-
-
MMBtu
$(-2,000)
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$9,480
Cost:
-
- - $9,580 3,003 - - $(-100) - -
-
kWh
$9,580
3,003
MMBtu
-
-
MMBtu
$(-100)
-
$
04: 2.6232 INSTALL SET-BACK TIMERS Savings:
$9,165
Cost:
$1,494
$9,165 171,747 - - - - - - $9,165
171,747
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,099
Cost:
$12,675
- - $6,099 1,912 - - - - -
-
kWh
$6,099
1,912
MMBtu
-
-
MMBtu
-
-
$
06: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$5,637
Cost:
$6,030
- - $5,637 1,767 - - - - -
-
kWh
$5,637
1,767
MMBtu
-
-
MMBtu
-
-
$
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,817
Cost:
$52
$594 11,137 $2,223 697 - - - - $594
11,137
kWh
$2,223
697
MMBtu
-
-
MMBtu
-
-
$
08: 2.8223 ADD AIR SHIELDS TO TRUCKS TO INCREASE FUEL MILEAGE Savings:
$1,802
Cost:
-
- - - - $1,802 256 - - -
-
kWh
-
-
MMBtu
$1,802
256
MMBtu
-
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,433
Cost:
-
- - $1,483 465 - - $(-50) - -
-
kWh
$1,483
465
MMBtu
-
-
MMBtu
$(-50)
-
$
10: 2.2111 INSTALL STEAM TRAP Savings:
$600
Cost:
$90
- - $600 188 - - - - -
-
kWh
$600
188
MMBtu
-
-
MMBtu
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$547
Cost:
-
$547 10,258 - - - - - - $547
10,258
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$516
Cost:
$150
$516 9,672 - - - - - - $516
9,672
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
13: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$469
Cost:
-
$469 8,792 - - - - - - $469
8,792
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
14: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$454
Cost:
$20
$454 8,499 - - - - - - $454
8,499
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
15: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$375
Cost:
$150
$375 7,034 - - - - - - $375
7,034
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
16: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$128
Cost:
$100
- - $128 40 - - - - -
-
kWh
$128
40
MMBtu
-
-
MMBtu
-
-
$
17: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$160
Cost:
$300
- - $160 50 - - - - -
-
kWh
$160
50
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$222,679
Cost:
$861,061
$256,845 4,428,487 $(-33,818) (-10,543) $1,802 256 $(-2,150) - $256,845
4,428,487
kWh
$(-33,818)
(-10,543)
MMBtu
$1,802
256
MMBtu
$(-2,150)
-
$
TOTAL IMPLEMENTED Savings:
$49,331
Cost:
$8,146
$32,270 220,105 $19,211 6,022 - - $(-2,150) - $32,270
220,105
kWh
$19,211
6,022
MMBtu
-
-
MMBtu
$(-2,150)
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $
Electricity Usage Natural Gas Other Energy Administrative Changes Electricity Usage Natural Gas Other Energy Administrative Changes