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IAC Assessment: KU0209
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IAC Assessment: KU0209
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IAC Center Univ. of Kansas
Assessment Year 1986
Principal Product WIRE AND WIRE ROPES
NAICS n/a
SIC 3315 - Steel Wire And Related Products
Sales $50,000,000-$100,000,000
# of Employees 550
Plant Area (Sq.Ft.) 0
Annual Production 50,000 Tons
Production Hrs. Annual 6,600
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,276,577 27,941,384 kWh $0.05
Natural Gas $552,951 184,778 MMBtu $2.99
TOTAL ENERGY COSTS $1,829,528
RECOMMENDED SAVINGS* $143,121 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,370
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$37,717
Cost:
$30,000
- - $37,717 12,614 - - -
-
kWh
$37,717
12,614
MMBtu
-
-
$
02: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$23,084
Cost:
$20,000
$23,084 505,276 - - - - $23,084
505,276
kWh
-
-
MMBtu
-
-
$
03: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$19,573
Cost:
$13,500
- - $19,573 6,546 - - -
-
kWh
$19,573
6,546
MMBtu
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$25,756
Cost:
$5,000
- - $25,756 8,614 - - -
-
kWh
$25,756
8,614
MMBtu
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$11,981
Cost:
$20,000
- - $14,681 4,910 $(-2,700) - -
-
kWh
$14,681
4,910
MMBtu
$(-2,700)
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$9,092
Cost:
-
$9,092 199,004 - - - - $9,092
199,004
kWh
-
-
MMBtu
-
-
$
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,611
Cost:
$945
$1,138 24,912 $2,473 827 - - $1,138
24,912
kWh
$2,473
827
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,187
Cost:
$5,000
$3,187 69,754 - - - - $3,187
69,754
kWh
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,209
Cost:
$3,372
$2,209 48,359 - - - - $2,209
48,359
kWh
-
-
MMBtu
-
-
$
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,842
Cost:
$8,000
- - $1,842 616 - - -
-
kWh
$1,842
616
MMBtu
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,687
Cost:
$7,500
$1,687 36,928 - - - - $1,687
36,928
kWh
-
-
MMBtu
-
-
$
12: 2.6214 SHUT OFF PILOTS IN STANDBY EQUIPMENT Savings:
$809
Cost:
-
- - $909 304 $(-100) - -
-
kWh
$909
304
MMBtu
$(-100)
-
$
13: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$796
Cost:
$1,600
- - $846 283 $(-50) - -
-
kWh
$846
283
MMBtu
$(-50)
-
$
14: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$736
Cost:
$50
$736 16,120 - - - - $736
16,120
kWh
-
-
MMBtu
-
-
$
15: 2.1222 INSTALL TURBULATORS Savings:
$392
Cost:
$2,500
- - $392 131 - - -
-
kWh
$392
131
MMBtu
-
-
$
16: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$353
Cost:
$50
- - $353 118 - - -
-
kWh
$353
118
MMBtu
-
-
$
17: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$161
Cost:
$50
$201 4,396 - - $(-40) - $201
4,396
kWh
-
-
MMBtu
$(-40)
-
$
18: 2.1242 MINIMIZE BOILER BLOWDOWN WITH BETTER FEEDWATER TREATMENT Savings:
$135
Cost:
-
- - $135 45 - - -
-
kWh
$135
45
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$143,121
Cost:
$117,567
$41,334 904,749 $104,677 35,008 $(-2,890) - $41,334
904,749
kWh
$104,677
35,008
MMBtu
$(-2,890)
-
$
TOTAL IMPLEMENTED Savings:
$24,370
Cost:
$33,567
$7,471 163,541 $19,789 6,618 $(-2,890) - $7,471
163,541
kWh
$19,789
6,618
MMBtu
$(-2,890)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes