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IAC Assessment: KU0304
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IAC Assessment: KU0304
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IAC Center Univ. of Kansas
Assessment Year 1990
Principal Product GLASS - FLAT & TEMPERED
NAICS n/a
SIC 3211 - Flat Glass
Sales $10,000,000-$50,000,000
# of Employees 255
Plant Area (Sq.Ft.) 0
Annual Production 145,000 Tons
Production Hrs. Annual 8,736
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $732,875 21,292,790 kWh $0.03
Natural Gas $2,467,442 1,023,469 MMBtu $2.41
TOTAL ENERGY COSTS $3,200,317
RECOMMENDED SAVINGS* $218,918 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $162,250
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,985
Cost:
$400
$1,985 48,945 - - $1,985
48,945
kWh
-
-
MMBtu
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$16,590
Cost:
$15,212
$16,590 410,317 - - $16,590
410,317
kWh
-
-
MMBtu
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$66,605
Cost:
$54,000
$66,605 - - - $66,605
-
kWh
-
-
MMBtu
04: 2.6223 SCHEDULE USE OF ELEVATORS TO CONSERVE ENERGY Savings:
$1,365
Cost:
$200
$1,365 33,705 - - $1,365
33,705
kWh
-
-
MMBtu
05: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$35,795
Cost:
$40,000
$12,667 313,306 $23,128 9,597 $12,667
313,306
kWh
$23,128
9,597
MMBtu
06: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$1,690
Cost:
$3,000
- - $1,690 701 -
-
kWh
$1,690
701
MMBtu
07: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$18,888
Cost:
$13,080
$(-1,792) (-44,256) $20,680 8,581 $(-1,792)
(-44,256)
kWh
$20,680
8,581
MMBtu
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$76,000
Cost:
$50,000
- - $76,000 31,536 -
-
kWh
$76,000
31,536
MMBtu
TOTAL RECOMMENDED Savings:
$218,918
Cost:
$175,892
$97,420 762,017 $121,498 50,415 $97,420
762,017
kWh
$121,498
50,415
MMBtu
TOTAL IMPLEMENTED Savings:
$162,250
Cost:
$122,412
$84,560 444,022 $77,690 32,237 $84,560
444,022
kWh
$77,690
32,237
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas