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IAC Assessment: KU0411
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IAC Assessment: KU0411
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IAC Center Univ. of Kansas
Assessment Year 1993
Principal Product Plating
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $5,000,000-$10,000,000
# of Employees 125
Plant Area (Sq.Ft.) 80,000
Annual Production 2,000,000 Pieces
Production Hrs. Annual 8,592
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $225,228 5,840,856 kWh $0.04
Natural Gas $123,888 38,540 MMBtu $3.21
LPG $6,051 747 MMBtu $8.10
TOTAL ENERGY COSTS $355,167
RECOMMENDED SAVINGS* $91,475 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,697
#|Description Savings
Cost
Status Electricity Usage Natural Gas LPG Personnel Changes Electricity Usage Natural Gas LPG Personnel Changes
$ kWh $ MMBtu $ MMBtu $ $
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$57,570
Cost:
$375,000
$162,300 4,209,555 $(-87,546) (-30,273) - - $(-17,184) - $162,300
4,209,555
kWh
$(-87,546)
(-30,273)
MMBtu
-
-
MMBtu
$(-17,184)
-
$
02: 2.2514 COVER OPEN TANKS Savings:
$17,260
Cost:
$11,104
- - $17,260 5,377 - - - - -
-
kWh
$17,260
5,377
MMBtu
-
-
MMBtu
-
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$10,681
Cost:
$35,000
$14,159 243,552 $(-3,478) (-1,068) - - - - $14,159
243,552
kWh
$(-3,478)
(-1,068)
MMBtu
-
-
MMBtu
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,229
Cost:
$710
- - $3,229 1,006 - - - - -
-
kWh
$3,229
1,006
MMBtu
-
-
MMBtu
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$294
Cost:
$171
$294 7,620 - - - - - - $294
7,620
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
06: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$976
Cost:
$1,200
- - $976 304 - - - - -
-
kWh
$976
304
MMBtu
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$757
Cost:
$221
$757 19,637 - - - - - - $757
19,637
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
08: 2.8223 ADD AIR SHIELDS TO TRUCKS TO INCREASE FUEL MILEAGE Savings:
$527
Cost:
$1,000
- - - - $527 65 - - -
-
kWh
-
-
MMBtu
$527
65
MMBtu
-
-
$
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$181
Cost:
$85
$181 4,689 - - - - - - $181
4,689
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$91,475
Cost:
$424,491
$177,691 4,485,053 $(-69,559) (-24,654) $527 65 $(-17,184) - $177,691
4,485,053
kWh
$(-69,559)
(-24,654)
MMBtu
$527
65
MMBtu
$(-17,184)
-
$
TOTAL IMPLEMENTED Savings:
$22,697
Cost:
$13,491
$1,232 31,946 $21,465 6,687 - - - - $1,232
31,946
kWh
$21,465
6,687
MMBtu
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $
Electricity Usage Natural Gas LPG Personnel Changes Electricity Usage Natural Gas LPG Personnel Changes