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IAC Assessment: KU0452
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IAC Assessment: KU0452
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IAC Center Univ. of Kansas
Assessment Year 1995
Principal Product Processing equipment for poultry industry
NAICS n/a
SIC 3556 - Food Products Machinery
Sales $10,000,000-$50,000,000
# of Employees 145
Plant Area (Sq.Ft.) 80,100
Annual Production 525 Pieces
Production Hrs. Annual 4,000
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $68,196 1,091,149 kWh $0.06
Natural Gas $16,722 3,059 MMBtu $5.47
TOTAL ENERGY COSTS $84,918
RECOMMENDED SAVINGS* $19,816 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,742
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes
$ kWh $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,078
Cost:
$33,851
$8,171 130,715 - - $1,907 - $8,171
130,715
kWh
-
-
MMBtu
$1,907
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$132
Cost:
$180
$64 879 - - $68 - $64
879
kWh
-
-
MMBtu
$68
-
$
03: 2.7314 REDUCE VENTILATION AIR Savings:
$4,480
Cost:
$2,714
- - $4,480 834 - - -
-
kWh
$4,480
834
MMBtu
-
-
$
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,106
Cost:
$2,382
- - $2,106 385 - - -
-
kWh
$2,106
385
MMBtu
-
-
$
05: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$1,286
Cost:
$2,030
- - $1,286 235 - - -
-
kWh
$1,286
235
MMBtu
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$323
Cost:
$150
- - $323 59 - - -
-
kWh
$323
59
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$696
Cost:
$105
$696 11,137 - - - - $696
11,137
kWh
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$513
Cost:
$129
$513 8,206 - - - - $513
8,206
kWh
-
-
MMBtu
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$202
Cost:
$60
$202 3,224 - - - - $202
3,224
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$19,816
Cost:
$41,601
$9,646 154,161 $8,195 1,513 $1,975 - $9,646
154,161
kWh
$8,195
1,513
MMBtu
$1,975
-
$
TOTAL IMPLEMENTED Savings:
$11,742
Cost:
$34,415
$9,444 150,937 $323 59 $1,975 - $9,444
150,937
kWh
$323
59
MMBtu
$1,975
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes