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IAC Assessment: KU0468
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IAC Assessment: KU0468
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IAC Center Univ. of Kansas
Assessment Year 1996
Principal Product insulated wire, harnesses, magnetos
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $5,000,000-$10,000,000
# of Employees 65
Plant Area (Sq.Ft.) 55,000
Annual Production 250,000 Pieces
Production Hrs. Annual 2,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $46,210 805,686 kWh $0.06
Electricity Demand $10,314 3,456 kW-months/year $2.98
Natural Gas $10,366 2,511 MMBtu $4.13
TOTAL ENERGY COSTS $67,890
RECOMMENDED SAVINGS* $38,079 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,828
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ gal $ lb $ $ $ $
01: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$29,684
Cost:
$15,000
- - $(-1,046) (-348) - - $(-6,000) 80,000 $(-3,750) - $40,480 - -
-
kWh
$(-1,046)
(-348)
kW-months/year
-
-
gal
$(-6,000)
80,000
lb
$(-3,750)
-
$
$40,480
-
$
02: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$4,610
Cost:
$8,000
$(-1,144) (-19,930) $(-358) (-120) $6,112 1,184,000 - - - - - - $(-1,144)
(-19,930)
kWh
$(-358)
(-120)
kW-months/year
$6,112
1,184,000
gal
-
-
lb
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,860
Cost:
$191
$1,502 26,377 $358 120 - - - - - - - - $1,502
26,377
kWh
$358
120
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$582
Cost:
$700
$450 7,913 $132 48 - - - - - - - - $450
7,913
kWh
$132
48
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$566
Cost:
$444
$432 7,620 $134 48 - - - - - - - - $432
7,620
kWh
$134
48
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$526
Cost:
$137
$425 7,327 $101 26 - - - - - - - - $425
7,327
kWh
$101
26
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$251
Cost:
$360
$114 2,052 $137 48 - - - - - - - - $114
2,052
kWh
$137
48
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$38,079
Cost:
$24,832
$1,779 31,359 $(-542) (-178) $6,112 1,184,000 $(-6,000) 80,000 $(-3,750) - $40,480 - $1,779
31,359
kWh
$(-542)
(-178)
kW-months/year
$6,112
1,184,000
gal
$(-6,000)
80,000
lb
$(-3,750)
-
$
$40,480
-
$
TOTAL IMPLEMENTED Savings:
$37,828
Cost:
$24,472
$1,665 29,307 $(-679) (-226) $6,112 1,184,000 $(-6,000) 80,000 $(-3,750) - $40,480 - $1,665
29,307
kWh
$(-679)
(-226)
kW-months/year
$6,112
1,184,000
gal
$(-6,000)
80,000
lb
$(-3,750)
-
$
$40,480
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material