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IAC Assessment: KU0471
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IAC Assessment: KU0471
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IAC Center Univ. of Kansas
Assessment Year 1996
Principal Product gray and ductile iron castings
NAICS n/a
SIC 3792 - Travel Trailers And Campers
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 0
Annual Production 3,500 Tons
Production Hrs. Annual 6,000
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $34,126 961,606 kWh $0.04
Electricity Demand $13,306 336 kW-months/year $39.60
Natural Gas $41,946 10,055 MMBtu $4.17
TOTAL ENERGY COSTS $89,378
RECOMMENDED SAVINGS* $52,238 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,321
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 3.8314 PURCHASE HIGH MATERIALS IN RETURNABLE BULK CONTAINERS Savings:
$35,724
Cost:
$13,720
- - - - - - $6,558 - $29,166 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,558
-
$
$29,166
-
$
02: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$11,084
Cost:
$1,500
- - - - - - - - $11,084 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$11,084
-
$
03: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$1,648
Cost:
$1,000
- - - - $1,648 407 - - - - -
-
kWh
-
-
kW-months/year
$1,648
407
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,101
Cost:
$374
$686 19,637 $415 10 - - - - - - $686
19,637
kWh
$415
10
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$729
Cost:
$1,020
$197 5,569 $26 1 - - $506 - - - $197
5,569
kWh
$26
1
kW-months/year
-
-
MMBtu
$506
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$658
Cost:
$800
$421 12,016 $237 6 - - - - - - $421
12,016
kWh
$237
6
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$527
Cost:
$446
$327 9,379 $200 5 - - - - - - $327
9,379
kWh
$200
5
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$471
Cost:
$585
$249 7,034 $151 4 - - - - $71 - $249
7,034
kWh
$151
4
kW-months/year
-
-
MMBtu
-
-
$
$71
-
$
09: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$296
Cost:
$1,155
$487 14,068 $51 1 $(-242) (-60) - - - - $487
14,068
kWh
$51
1
kW-months/year
$(-242)
(-60)
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$52,238
Cost:
$20,600
$2,367 67,703 $1,080 27 $1,406 347 $7,064 - $40,321 - $2,367
67,703
kWh
$1,080
27
kW-months/year
$1,406
347
MMBtu
$7,064
-
$
$40,321
-
$
TOTAL IMPLEMENTED Savings:
$38,321
Cost:
$16,854
$1,619 46,308 $643 16 $(-242) (-60) $7,064 - $29,237 - $1,619
46,308
kWh
$643
16
kW-months/year
$(-242)
(-60)
MMBtu
$7,064
-
$
$29,237
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material