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IAC Assessment: KU0472
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IAC Assessment: KU0472
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IAC Center Univ. of Kansas
Assessment Year 1997
Principal Product railway equipment
NAICS n/a
SIC 3743 - Railroad Equipment
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 92,000
Annual Production 20,000 Pieces
Production Hrs. Annual 4,316
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $49,498 2,078,546 kWh $0.02
Electricity Demand $33,193 6,096 kW-months/year $5.45
Natural Gas $24,654 5,055 MMBtu $4.88
TOTAL ENERGY COSTS $123,932
RECOMMENDED SAVINGS* $89,890 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $73,140
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Primary Raw Material Primary Product
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
01: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$920
Cost:
$100
- - - - $920 189 - - - - - - - - -
-
kWh
-
-
kW-months/year
$920
189
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$610
Cost:
$1,730
$340 14,361 $270 48 - - - - - - - - - - $340
14,361
kWh
$270
48
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$540
Cost:
$1,500
$540 23,154 - - - - - - - - - - - - $540
23,154
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$410
Cost:
$310
$220 9,086 $190 35 - - - - - - - - - - $220
9,086
kWh
$190
35
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$320
Cost:
$310
$150 6,155 $90 17 - - - - - - $80 - - - $150
6,155
kWh
$90
17
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$80
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$260
Cost:
$480
$60 2,638 $20 4 - - - - $180 - - - - - $60
2,638
kWh
$20
4
kW-months/year
-
-
MMBtu
-
-
gal
$180
-
$
-
-
$
-
-
$
07: 3.5146 UTILIZE A CENTRAL COOLANT SYSTEM FOR CLEANING AND REUSE OF METAL WORKING FLUID Savings:
$4,740
Cost:
$13,000
- - - - - - $4,740 10,395 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,740
10,395
gal
-
-
$
-
-
$
-
-
$
08: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$66,490
Cost:
$21,110
- - - - - - - - - - - - $66,490 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
$66,490
-
$
09: 4.711 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$15,600
Cost:
$9,750
- - - - - - - - $15,600 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$15,600
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$89,890
Cost:
$48,290
$1,310 55,394 $570 104 $920 189 $4,740 10,395 $15,780 - $80 - $66,490 - $1,310
55,394
kWh
$570
104
kW-months/year
$920
189
MMBtu
$4,740
10,395
gal
$15,780
-
$
$80
-
$
$66,490
-
$
TOTAL IMPLEMENTED Savings:
$73,140
Cost:
$35,310
$430 17,879 $300 56 $920 189 $4,740 10,395 $180 - $80 - $66,490 - $430
17,879
kWh
$300
56
kW-months/year
$920
189
MMBtu
$4,740
10,395
gal
$180
-
$
$80
-
$
$66,490
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Primary Raw Material Primary Product