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IAC Assessment: KU0485
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IAC Assessment: KU0485
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IAC Center Univ. of Kansas
Assessment Year 1997
Principal Product valves and switches
NAICS n/a
SIC 3823 - Process Control Instruments
Sales $5,000,000-$10,000,000
# of Employees 105
Plant Area (Sq.Ft.) 49,000
Annual Production 120,000 Pieces
Production Hrs. Annual 3,750
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $44,394 686,108 kWh $0.06
Electricity Demand $9,624 3,300 kW-months/year $2.92
Natural Gas $2,412 374 MMBtu $6.45
TOTAL ENERGY COSTS $134,615
RECOMMENDED SAVINGS* $134,360 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,650
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Water Consumption Primary Product Electricity Usage Electricity Demand Water Disposal Personnel Changes Water Consumption Primary Product
$ kWh $ kW-months/year $ Tgal $ $ $ Tgal $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,310
Cost:
$190
$1,140 17,878 $170 57 - - - - - - - - $1,140
17,878
kWh
$170
57
kW-months/year
-
-
Tgal
-
-
$
-
-
Tgal
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$560
Cost:
$660
$230 3,517 $20 5 - - $310 - - - - - $230
3,517
kWh
$20
5
kW-months/year
-
-
Tgal
$310
-
$
-
-
Tgal
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$470
Cost:
$300
$470 7,327 - - - - - - - - - - $470
7,327
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
Tgal
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$230
Cost:
$40
$200 3,224 $30 10 - - - - - - - - $200
3,224
kWh
$30
10
kW-months/year
-
-
Tgal
-
-
$
-
-
Tgal
-
-
$
05: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$2,170
Cost:
$5,260
- - - - $590 380,763 - - $1,580 - - - -
-
kWh
-
-
kW-months/year
$590
380,763
Tgal
-
-
$
$1,580
-
Tgal
-
-
$
06: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$1,080
Cost:
$1,180
- - - - $460 297,744 - - $620 - - - -
-
kWh
-
-
kW-months/year
$460
297,744
Tgal
-
-
$
$620
-
Tgal
-
-
$
07: 3.4155 METER WASTE WATER Savings:
$230
Cost:
$100
- - - - $230 - - - - - - - -
-
kWh
-
-
kW-months/year
$230
-
Tgal
-
-
$
-
-
Tgal
-
-
$
08: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$128,310
Cost:
$186,000
- - - - - - - - - - $128,310 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
Tgal
$128,310
-
$
TOTAL RECOMMENDED Savings:
$134,360
Cost:
$193,730
$2,040 31,946 $220 72 $1,280 678,507 $310 - $2,200 - $128,310 - $2,040
31,946
kWh
$220
72
kW-months/year
$1,280
678,507
Tgal
$310
-
$
$2,200
-
Tgal
$128,310
-
$
TOTAL IMPLEMENTED Savings:
$3,650
Cost:
$2,430
$1,840 28,722 $190 62 $690 297,744 $310 - $620 - - - $1,840
28,722
kWh
$190
62
kW-months/year
$690
297,744
Tgal
$310
-
$
$620
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ Tgal $ $
Electricity Usage Electricity Demand Water Disposal Personnel Changes Water Consumption Primary Product Electricity Usage Electricity Demand Water Disposal Personnel Changes Water Consumption Primary Product