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IAC Assessment: KU0486
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IAC Assessment: KU0486
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IAC Center Univ. of Kansas
Assessment Year 1997
Principal Product injection molded plastic parts
NAICS n/a
SIC 3028 -
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 173,406
Annual Production 1,000,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $913,501 25,184,057 kWh $0.04
Electricity Demand $176,666 45,132 kW-months/year $3.91
Natural Gas $4,222 925 MMBtu $4.56
TOTAL ENERGY COSTS $1,309,539
RECOMMENDED SAVINGS* $36,080 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,230
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$12,940
Cost:
$11,560
$11,340 313,306 $1,600 410 - - - - $11,340
313,306
kWh
$1,600
410
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,710
Cost:
$13,580
$4,080 112,544 $630 161 - - - - $4,080
112,544
kWh
$630
161
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,010
Cost:
$790
$3,290 90,856 $720 185 - - - - $3,290
90,856
kWh
$720
185
kW-months/year
-
-
MMBtu
-
-
$
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$4,080
Cost:
$9,220
$6,850 189,039 $810 207 $(-3,580) (-807) - - $6,850
189,039
kWh
$810
207
kW-months/year
$(-3,580)
(-807)
MMBtu
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,990
Cost:
$10,200
$1,920 53,048 $1,070 274 - - - - $1,920
53,048
kWh
$1,070
274
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,020
Cost:
$2,980
$1,790 49,238 $230 59 - - - - $1,790
49,238
kWh
$230
59
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,560
Cost:
$1,150
$1,560 43,083 - - - - - - $1,560
43,083
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 3.5121 RECYCLE WASTE INK AND CLEANUP SOLVENT Savings:
$3,180
Cost:
-
- - - - - - $3,180 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,180
-
$
09: 3.8121 COVER CONTAINERS TO MINIMIZE EVAPORATIVE LOSSES Savings:
$590
Cost:
$170
- - - - - - $590 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$590
-
$
TOTAL RECOMMENDED Savings:
$36,080
Cost:
$49,650
$30,830 851,114 $5,060 1,296 $(-3,580) (-807) $3,770 - $30,830
851,114
kWh
$5,060
1,296
kW-months/year
$(-3,580)
(-807)
MMBtu
$3,770
-
$
TOTAL IMPLEMENTED Savings:
$28,230
Cost:
$40,260
$23,980 662,075 $4,250 1,089 - - - - $23,980
662,075
kWh
$4,250
1,089
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material