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IAC Assessment: KU0490
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IAC Assessment: KU0490
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IAC Center Univ. of Kansas
Assessment Year 1998
Principal Product fabricated structural & misc. steel products
NAICS n/a
SIC 3441 - Fabricated Structural Metal
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 85,000
Annual Production 4,200 Tons
Production Hrs. Annual 2,925
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $29,848 431,419 kWh $0.07
Electricity Demand $10,626 2,419 kW-months/year $4.39
Natural Gas $14,697 2,413 MMBtu $6.09
TOTAL ENERGY COSTS $165,896
RECOMMENDED SAVINGS* $20,150 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,180
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Primary Raw Material Electricity Usage Electricity Demand Primary Raw Material
$ kWh $ kW-months/year $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,990
Cost:
$650
$2,370 34,291 $620 140 - - $2,370
34,291
kWh
$620
140
kW-months/year
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$860
Cost:
$2,000
$670 9,672 $190 42 - - $670
9,672
kWh
$190
42
kW-months/year
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$710
Cost:
$1,510
$420 6,155 $110 25 $180 - $420
6,155
kWh
$110
25
kW-months/year
$180
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$620
Cost:
$340
$490 7,034 $130 29 - - $490
7,034
kWh
$130
29
kW-months/year
-
-
$
05: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$14,970
Cost:
$3,840
- - - - $14,970 - -
-
kWh
-
-
kW-months/year
$14,970
-
$
TOTAL RECOMMENDED Savings:
$20,150
Cost:
$8,340
$3,950 57,152 $1,050 236 $15,150 - $3,950
57,152
kWh
$1,050
236
kW-months/year
$15,150
-
$
TOTAL IMPLEMENTED Savings:
$5,180
Cost:
$4,500
$3,950 57,152 $1,050 236 $180 - $3,950
57,152
kWh
$1,050
236
kW-months/year
$180
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Primary Raw Material Electricity Usage Electricity Demand Primary Raw Material