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IAC Assessment: KU0491
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IAC Assessment: KU0491
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IAC Center Univ. of Kansas
Assessment Year 1998
Principal Product hydraulic/pneumatic jacks
NAICS n/a
SIC 3569 - General Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 175
Plant Area (Sq.Ft.) 146,400
Annual Production 16,655 Pieces
Production Hrs. Annual 4,100
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $81,344 1,912,954 kWh $0.04
Electricity Demand $23,716 6,300 kW-months/year $3.76
Natural Gas $59,292 10,883 MMBtu $5.45
TOTAL ENERGY COSTS $290,857
RECOMMENDED SAVINGS* $97,970 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,360
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,610
Cost:
$1,000
- - - - $1,610 300 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,610
300
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$760
Cost:
$2,630
$600 14,068 $160 42 - - - - - - - - - - $600
14,068
kWh
$160
42
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$640
Cost:
$780
$190 4,396 $20 6 - - - - $430 - - - - - $190
4,396
kWh
$20
6
kW-months/year
-
-
MMBtu
-
-
lb
$430
-
$
-
-
$
-
-
$
04: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$590
Cost:
$800
$590 13,775 - - - - - - - - - - - - $590
13,775
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$420
Cost:
$690
- - - - $420 79 - - - - - - - - -
-
kWh
-
-
kW-months/year
$420
79
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$370
Cost:
$1,140
$660 15,533 $60 17 $(-350) (-66) - - - - - - - - $660
15,533
kWh
$60
17
kW-months/year
$(-350)
(-66)
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$240
Cost:
$210
$190 4,396 $50 13 - - - - - - - - - - $190
4,396
kWh
$50
13
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,650
Cost:
$7,000
- - - - - - $2,890 78,000 $(-240) - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,890
78,000
lb
$(-240)
-
$
-
-
$
-
-
$
09: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,560
Cost:
-
- - - - - - $1,560 28,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,560
28,000
lb
-
-
$
-
-
$
-
-
$
10: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$54,580
Cost:
$150,500
$(-430) (-10,258) $(-110) (-29) - - - - $38,500 - $16,620 - - - $(-430)
(-10,258)
kWh
$(-110)
(-29)
kW-months/year
-
-
MMBtu
-
-
lb
$38,500
-
$
$16,620
-
$
-
-
$
11: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$34,550
Cost:
$60,000
- - - - - - - - $24,000 - - - $10,550 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$24,000
-
$
-
-
$
$10,550
-
$
TOTAL RECOMMENDED Savings:
$97,970
Cost:
$224,750
$1,800 41,910 $180 49 $1,680 313 $4,450 106,000 $62,690 - $16,620 - $10,550 - $1,800
41,910
kWh
$180
49
kW-months/year
$1,680
313
MMBtu
$4,450
106,000
lb
$62,690
-
$
$16,620
-
$
$10,550
-
$
TOTAL IMPLEMENTED Savings:
$39,360
Cost:
$64,620
$980 22,860 $230 61 $1,610 300 $1,560 28,000 $24,430 - - - $10,550 - $980
22,860
kWh
$230
61
kW-months/year
$1,610
300
MMBtu
$1,560
28,000
lb
$24,430
-
$
-
-
$
$10,550
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product