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IAC Assessment: KU0497
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IAC Assessment: KU0497
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IAC Center Univ. of Kansas
Assessment Year 1998
Principal Product hydraulic cranes
NAICS n/a
SIC 3531 - Construction Machinery
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 63,000
Annual Production 500 Pieces
Production Hrs. Annual 4,940
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $55,724 928,488 kWh $0.06
Electricity Demand $16,362 2,649 kW-months/year $6.18
Natural Gas $46,233 9,124 MMBtu $5.07
TOTAL ENERGY COSTS $227,134
RECOMMENDED SAVINGS* $146,870 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $54,800
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 2.5115 REPOSITION OVEN WALLS TO REDUCE HEATED SPACE Savings:
$5,550
Cost:
$12,730
$1,360 22,860 $510 83 $3,680 729 - - - - - - - - $1,360
22,860
kWh
$510
83
kW-months/year
$3,680
729
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,050
Cost:
$7,880
$2,410 40,152 $570 92 - - - - $1,070 - - - - - $2,410
40,152
kWh
$570
92
kW-months/year
-
-
MMBtu
-
-
lb
$1,070
-
$
-
-
$
-
-
$
03: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$3,080
Cost:
-
$3,080 51,290 - - - - - - - - - - - - $3,080
51,290
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$840
Cost:
$1,050
$300 4,982 $40 7 - - - - $500 - - - - - $300
4,982
kWh
$40
7
kW-months/year
-
-
MMBtu
-
-
lb
$500
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$480
Cost:
$450
$380 6,448 $100 15 - - - - - - - - - - $380
6,448
kWh
$100
15
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$78,000
Cost:
$8,990
- - - - - - - - - - $78,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$78,000
-
$
-
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$7,300
Cost:
$8,000
- - - - - - $8,040 154,000 $(-740) - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,040
154,000
lb
$(-740)
-
$
-
-
$
-
-
$
08: 3.8314 PURCHASE HIGH MATERIALS IN RETURNABLE BULK CONTAINERS Savings:
$1,220
Cost:
$260
- - - - - - - 645 - - $1,220 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
645
lb
-
-
$
$1,220
-
$
-
-
$
09: 4.7110 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$46,350
Cost:
$3,940
- - - - - - - - - - - - $46,350 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$46,350
-
$
TOTAL RECOMMENDED Savings:
$146,870
Cost:
$43,300
$7,530 125,732 $1,220 197 $3,680 729 $8,040 154,645 $830 - $79,220 - $46,350 - $7,530
125,732
kWh
$1,220
197
kW-months/year
$3,680
729
MMBtu
$8,040
154,645
lb
$830
-
$
$79,220
-
$
$46,350
-
$
TOTAL IMPLEMENTED Savings:
$54,800
Cost:
$13,320
$6,170 102,872 $710 114 - - - - $1,570 - - - $46,350 - $6,170
102,872
kWh
$710
114
kW-months/year
-
-
MMBtu
-
-
lb
$1,570
-
$
-
-
$
$46,350
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product