Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Univ. of Kansas |
|---|---|
| Assessment Year | 1998 |
| Principal Product | corrugated metal pipe |
| NAICS | n/a |
| SIC | 3498 - Fabricated Pipe And Fittings |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 18 |
| Plant Area (Sq.Ft.) | 84,250 |
| Annual Production | 9,000 Tons |
| Production Hrs. Annual | 2,750 |
| Location (State) | KS |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $45,299 | 1,208,675 | kWh | $0.04 |
| Electricity Demand | $29,470 | 7,263 | kW-months/year | $4.06 |
| Natural Gas | $49,882 | 8,694 | MMBtu | $5.74 |
| TOTAL ENERGY COSTS | $149,974 | |||
| RECOMMENDED SAVINGS* | $33,480 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $7,940 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Other Liquid (non-haz) | Other Liquid (haz) | Personnel Changes | Administrative Changes | Primary Raw Material | Ancillary Material Cost | Electricity Usage | Electricity Demand | Other Liquid (non-haz) | Other Liquid (haz) | Personnel Changes | Administrative Changes | Primary Raw Material | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | gal | $ | gal | $ | $ | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $2,010 Cost: $4,150 |
$1,340 | 37,808 | $670 | 165 | - | - | - | - | - | - | - | - | - | - | - | - |
$1,340 37,808 kWh |
$670 165 kW-months/year |
- - gal |
- - gal |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,610 Cost: $650 |
$1,090 | 29,308 | $520 | 128 | - | - | - | - | - | - | - | - | - | - | - | - |
$1,090 29,308 kWh |
$520 128 kW-months/year |
- - gal |
- - gal |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $560 Cost: $570 |
$380 | 10,258 | $180 | 40 | - | - | - | - | - | - | - | - | - | - | - | - |
$380 10,258 kWh |
$180 40 kW-months/year |
- - gal |
- - gal |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4314 USE SYNTHETIC LUBRICANT |
Savings: $360 Cost: $980 |
$220 | 5,862 | $110 | 26 | - | - | - | - | - | - | - | - | $30 | - | - | - |
$220 5,862 kWh |
$110 26 kW-months/year |
- - gal |
- - gal |
- - $ |
- - $ |
$30 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $340 Cost: $630 |
$230 | 6,155 | $110 | 27 | - | - | - | - | - | - | - | - | - | - | - | - |
$230 6,155 kWh |
$110 27 kW-months/year |
- - gal |
- - gal |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE |
Savings: $320 Cost: - |
$180 | 1,758 | - | - | - | - | - | - | - | - | $140 | - | - | - | - | - |
$180 1,758 kWh |
- - kW-months/year |
- - gal |
- - gal |
- - $ |
$140 - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $250 Cost: $970 |
$170 | 4,396 | $80 | 20 | - | - | - | - | - | - | - | - | - | - | - | - |
$170 4,396 kWh |
$80 20 kW-months/year |
- - gal |
- - gal |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 3.7393 IMPLEMENT A MACHINE AND COOLANT SUMP CLEANING PROGRAM TO MINIMIZE COOLANT CONTAMINATION |
Savings: $3,150 Cost: $1,450 |
- | - | - | - | $2,460 | 3,070 | - | - | - | - | - | - | $690 | - | - | - |
- - kWh |
- - kW-months/year |
$2,460 3,070 gal |
- - gal |
- - $ |
- - $ |
$690 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES |
Savings: $2,930 Cost: $3,000 |
$(-200) | (-5,275) | $(-60) | (-14) | - | - | $4,510 | 495 | - | - | - | - | $(-1,320) | - | - | - |
$(-200) (-5,275) kWh |
$(-60) (-14) kW-months/year |
- - gal |
$4,510 495 gal |
- - $ |
- - $ |
$(-1,320) - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 4.521 CLEAR AND RENT EXISTING SPACE |
Savings: $18,450 Cost: $12,710 |
- | - | - | - | - | - | - | - | - | - | $18,450 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - gal |
- - gal |
- - $ |
$18,450 - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE |
Savings: $1,960 Cost: $730 |
- | - | - | - | - | - | - | - | - | - | - | - | - | - | $1,960 | - |
- - kWh |
- - kW-months/year |
- - gal |
- - gal |
- - $ |
- - $ |
- - $ |
$1,960 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 4.621 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES |
Savings: $1,540 Cost: $3,320 |
- | - | - | - | - | - | - | - | $1,540 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - gal |
- - gal |
$1,540 - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $33,480 Cost: $29,160 |
$3,410 | 90,270 | $1,610 | 392 | $2,460 | 3,070 | $4,510 | 495 | $1,540 | - | $18,590 | - | $(-600) | - | $1,960 | - | $3,410 90,270 kWh |
$1,610 392 kW-months/year |
$2,460 3,070 gal |
$4,510 495 gal |
$1,540 - $ |
$18,590 - $ |
$(-600) - $ |
$1,960 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $7,940 Cost: $4,030 |
$1,880 | 47,479 | $810 | 195 | $2,460 | 3,070 | - | - | - | - | $140 | - | $690 | - | $1,960 | - | $1,880 47,479 kWh |
$810 195 kW-months/year |
$2,460 3,070 gal |
- - gal |
- - $ |
$140 - $ |
$690 - $ |
$1,960 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | gal | $ | gal | $ | $ | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Other Liquid (non-haz) | Other Liquid (haz) | Personnel Changes | Administrative Changes | Primary Raw Material | Ancillary Material Cost | Electricity Usage | Electricity Demand | Other Liquid (non-haz) | Other Liquid (haz) | Personnel Changes | Administrative Changes | Primary Raw Material | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||