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IAC Assessment: KU0499
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IAC Assessment: KU0499
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IAC Center Univ. of Kansas
Assessment Year 1998
Principal Product baking mixes
NAICS n/a
SIC 2045 - Prepared Flour Mixes And Doughs
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 110,000
Annual Production 87,000,000 Pounds
Production Hrs. Annual 4,368
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $192,926 9,279,895 kWh $0.02
Electricity Demand $60,733 11,627 kW-months/year $5.22
Natural Gas $33,350 5,549 MMBtu $6.01
TOTAL ENERGY COSTS $418,703
RECOMMENDED SAVINGS* $81,840 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,360
Cost:
$8,900
- - - - $7,360 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$7,360
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,180
Cost:
$1,820
- - - - - - $2,180 365 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,180
365
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,100
Cost:
$930
$710 34,291 $390 74 - - - - - - - - - - $710
34,291
kWh
$390
74
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$790
Cost:
$820
$140 7,034 $100 18 - - - - - - $550 - - - $140
7,034
kWh
$100
18
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$550
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$310
Cost:
$150
$180 8,792 $130 24 - - - - - - - - - - $180
8,792
kWh
$130
24
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$250
Cost:
$430
$40 2,052 $10 3 - - - - - - $200 - - - $40
2,052
kWh
$10
3
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$200
-
$
-
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$10,490
Cost:
$8,000
- - - - - - - - $11,630 240,000 $(-1,140) - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$11,630
240,000
lb
$(-1,140)
-
$
-
-
$
08: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$59,360
Cost:
$440
- - - - - - - - - - - - $59,360 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
$59,360
-
$
TOTAL RECOMMENDED Savings:
$81,840
Cost:
$21,490
$1,070 52,169 $630 119 $7,360 - $2,180 365 $11,630 240,000 $(-390) - $59,360 - $1,070
52,169
kWh
$630
119
kW-months/year
$7,360
-
$
$2,180
365
MMBtu
$11,630
240,000
lb
$(-390)
-
$
$59,360
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Primary Product