Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Univ. of Kansas |
|---|---|
| Assessment Year | 1998 |
| Principal Product | Custom thermoplastic parts |
| NAICS | n/a |
| SIC | 3089 - Plastics Products, Nec |
| Sales | $5,000,000-$10,000,000 |
| # of Employees | 90 |
| Plant Area (Sq.Ft.) | 33,200 |
| Annual Production | 40,000,000 Pieces |
| Production Hrs. Annual | 8,256 |
| Location (State) | KS |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $72,037 | 3,186,401 | kWh | $0.02 |
| Electricity Demand | $41,975 | 7,920 | kW-months/year | $5.30 |
| Natural Gas | $965 | 163 | MMBtu | $5.92 |
| TOTAL ENERGY COSTS | $138,080 | |||
| RECOMMENDED SAVINGS* | $132,830 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $131,990 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Solid Waste (non-haz) | Administrative Changes | Primary Raw Material | Ancillary Material Cost | Primary Product | Electricity Usage | Electricity Demand | Electricity Fees | Solid Waste (non-haz) | Administrative Changes | Primary Raw Material | Ancillary Material Cost | Primary Product | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | lb | $ | $ | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $7,420 Cost: $12,600 |
- | - | $5,980 | - | $1,440 | - | - | - | - | - | - | - | - | - | - | - |
- - kWh |
$5,980 - kW-months/year |
$1,440 - $ |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $840 Cost: $2,170 |
$630 | 27,843 | $210 | 40 | - | - | - | - | - | - | - | - | - | - | - | - |
$630 27,843 kWh |
$210 40 kW-months/year |
- - $ |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $280 Cost: $330 |
$210 | 9,379 | $70 | 14 | - | - | - | - | - | - | - | - | - | - | - | - |
$210 9,379 kWh |
$70 14 kW-months/year |
- - $ |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4314 USE SYNTHETIC LUBRICANT |
Savings: $210 Cost: $300 |
$140 | 6,155 | $50 | 9 | - | - | - | - | - | - | $20 | - | - | - | - | - |
$140 6,155 kWh |
$50 9 kW-months/year |
- - $ |
- - lb |
- - $ |
$20 - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER |
Savings: $2,070 Cost: $7,680 |
- | - | - | - | - | - | $2,170 | 102,000 | - | - | - | - | $(-100) | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$2,170 102,000 lb |
- - $ |
- - $ |
$(-100) - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE |
Savings: $1,380 Cost: - |
- | - | - | - | - | - | - | - | $1,380 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
- - lb |
$1,380 - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK |
Savings: $83,890 Cost: $42,990 |
$(-9,760) | (-431,712) | $(-13,420) | (-2,532) | - | - | - | - | $107,070 | - | - | - | - | - | - | - |
$(-9,760) (-431,712) kWh |
$(-13,420) (-2,532) kW-months/year |
- - $ |
- - lb |
$107,070 - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY |
Savings: $36,740 Cost: $4,590 |
- | - | - | - | - | - | - | - | - | - | $12,390 | - | - | - | $24,350 | - |
- - kWh |
- - kW-months/year |
- - $ |
- - lb |
- - $ |
$12,390 - $ |
- - $ |
$24,350 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $132,830 Cost: $70,660 |
$(-8,780) | (-388,335) | $(-7,110) | (-2,469) | $1,440 | - | $2,170 | 102,000 | $108,450 | - | $12,410 | - | $(-100) | - | $24,350 | - | $(-8,780) (-388,335) kWh |
$(-7,110) (-2,469) kW-months/year |
$1,440 - $ |
$2,170 102,000 lb |
$108,450 - $ |
$12,410 - $ |
$(-100) - $ |
$24,350 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $131,990 Cost: $68,490 |
$(-9,410) | (-416,178) | $(-7,320) | (-2,509) | $1,440 | - | $2,170 | 102,000 | $108,450 | - | $12,410 | - | $(-100) | - | $24,350 | - | $(-9,410) (-416,178) kWh |
$(-7,320) (-2,509) kW-months/year |
$1,440 - $ |
$2,170 102,000 lb |
$108,450 - $ |
$12,410 - $ |
$(-100) - $ |
$24,350 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | lb | $ | $ | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Solid Waste (non-haz) | Administrative Changes | Primary Raw Material | Ancillary Material Cost | Primary Product | Electricity Usage | Electricity Demand | Electricity Fees | Solid Waste (non-haz) | Administrative Changes | Primary Raw Material | Ancillary Material Cost | Primary Product | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||