Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Univ. of Kansas |
|---|---|
| Assessment Year | 1998 |
| Principal Product | custom plastic extursions |
| NAICS | n/a |
| SIC | 3082 - Unsupported Plastics Profile Shapes |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 150 |
| Plant Area (Sq.Ft.) | 135,000 |
| Annual Production | 7,000,000 Pounds |
| Production Hrs. Annual | 6,240 |
| Location (State) | KS |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $79,062 | 3,601,700 | kWh | $0.02 |
| Electricity Demand | $40,584 | 7,743 | kW-months/year | $5.24 |
| Natural Gas | $8,003 | 1,483 | MMBtu | $5.40 |
| TOTAL ENERGY COSTS | $161,316 | |||
| RECOMMENDED SAVINGS* | $99,700 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $33,020 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Primary Product | Electricity Usage | Electricity Demand | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Primary Product | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | lb | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $14,180 Cost: $10,050 |
$8,600 | 464,537 | $5,580 | 894 | - | - | - | - | - | - | - | - |
$8,600 464,537 kWh |
$5,580 894 kW-months/year |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $2,210 Cost: $4,420 |
$1,340 | 72,685 | $870 | 140 | - | - | - | - | - | - | - | - |
$1,340 72,685 kWh |
$870 140 kW-months/year |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $1,240 Cost: $390 |
$750 | 40,739 | $490 | 78 | - | - | - | - | - | - | - | - |
$750 40,739 kWh |
$490 78 kW-months/year |
- - lb |
- - $ |
- - $ |
- - $ |
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| 04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $840 Cost: $350 |
$510 | 27,550 | $330 | 53 | - | - | - | - | - | - | - | - |
$510 27,550 kWh |
$330 53 kW-months/year |
- - lb |
- - $ |
- - $ |
- - $ |
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| 05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $450 Cost: $1,020 |
$220 | 12,016 | $150 | 23 | - | - | $80 | - | - | - | - | - |
$220 12,016 kWh |
$150 23 kW-months/year |
- - lb |
$80 - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 3.5311 RECOVER AND REUSE WASTE MATERIAL |
Savings: $22,040 Cost: $570 |
- | - | - | - | $22,040 | 16,580 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$22,040 16,580 lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT |
Savings: $43,400 Cost: $82,500 |
$(-1,150) | (-62,427) | $(-2,250) | (-360) | - | - | $46,800 | - | - | - | - | - |
$(-1,150) (-62,427) kWh |
$(-2,250) (-360) kW-months/year |
- - lb |
$46,800 - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 4.125 |
Savings: $8,520 Cost: $8,480 |
- | - | - | - | - | - | - | - | - | - | $8,520 | - |
- - kWh |
- - kW-months/year |
- - lb |
- - $ |
- - $ |
$8,520 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST |
Savings: $6,820 Cost: $18,750 |
- | - | - | - | - | - | - | - | $6,820 | - | - | - |
- - kWh |
- - kW-months/year |
- - lb |
- - $ |
$6,820 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $99,700 Cost: $126,530 |
$10,270 | 555,100 | $5,170 | 828 | $22,040 | 16,580 | $46,880 | - | $6,820 | - | $8,520 | - | $10,270 555,100 kWh |
$5,170 828 kW-months/year |
$22,040 16,580 lb |
$46,880 - $ |
$6,820 - $ |
$8,520 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $33,020 Cost: $43,070 |
$10,670 | 576,788 | $6,930 | 1,110 | - | - | $80 | - | $6,820 | - | $8,520 | - | $10,670 576,788 kWh |
$6,930 1,110 kW-months/year |
- - lb |
$80 - $ |
$6,820 - $ |
$8,520 - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | lb | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Primary Product | Electricity Usage | Electricity Demand | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Primary Product | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||