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IAC Assessment: KU0510
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IAC Assessment: KU0510
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IAC Center Univ. of Kansas
Assessment Year 1998
Principal Product water pumps
NAICS n/a
SIC 3561 - Pumps And Pumping Equipment
Sales $5,000,000-$10,000,000
# of Employees 59
Plant Area (Sq.Ft.) 300,000
Annual Production 10,850 Pieces
Production Hrs. Annual 2,125
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $20,576 970,985 kWh $0.02
Electricity Demand $32,402 3,458 kW-months/year $9.37
Natural Gas $69,938 15,730 MMBtu $4.45
TOTAL ENERGY COSTS $142,959
RECOMMENDED SAVINGS* $32,070 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,820
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$6,740
Cost:
$200
- - - - - - - - - - $6,740 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$6,740
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,400
Cost:
$4,710
$710 33,411 $1,770 189 - - - - $920 - - - $710
33,411
kWh
$1,770
189
kW-months/year
-
-
MMBtu
-
-
gal
$920
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,670
Cost:
$900
$480 22,567 $1,190 127 - - - - - - - - $480
22,567
kWh
$1,190
127
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$350
Cost:
$1,000
- - - - $350 79 - - - - - - -
-
kWh
-
-
kW-months/year
$350
79
MMBtu
-
-
gal
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$310
Cost:
$400
$90 4,103 $220 23 - - - - - - - - $90
4,103
kWh
$220
23
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
06: 3.2124 CONVERT TO AIR ASSISTED / AIRLESS PAINT GUNS Savings:
$14,350
Cost:
$8,630
- - - - - - - - - - $14,350 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$14,350
-
$
07: 3.5146 UTILIZE A CENTRAL COOLANT SYSTEM FOR CLEANING AND REUSE OF METAL WORKING FLUID Savings:
$3,900
Cost:
$11,720
- - - - - - $670 531 - - $3,230 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$670
531
gal
-
-
$
$3,230
-
$
08: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$1,350
Cost:
$2,310
- - - - - - - - $1,350 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$1,350
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$32,070
Cost:
$29,870
$1,280 60,081 $3,180 339 $350 79 $670 531 $2,270 - $24,320 - $1,280
60,081
kWh
$3,180
339
kW-months/year
$350
79
MMBtu
$670
531
gal
$2,270
-
$
$24,320
-
$
TOTAL IMPLEMENTED Savings:
$13,820
Cost:
$9,520
$1,280 60,081 $3,180 339 $350 79 - - $2,270 - $6,740 - $1,280
60,081
kWh
$3,180
339
kW-months/year
$350
79
MMBtu
-
-
gal
$2,270
-
$
$6,740
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost