Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Univ. of Kansas |
|---|---|
| Assessment Year | 1999 |
| Principal Product | windows |
| NAICS | n/a |
| SIC | 3442 - Metal Doors, Sash, And Trim |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 250 |
| Plant Area (Sq.Ft.) | 152,000 |
| Annual Production | 8,000,000 Pounds |
| Production Hrs. Annual | 4,170 |
| Location (State) | KS |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $86,333 | 3,198,124 | kWh | $0.03 |
| Electricity Demand | $155,031 | 11,061 | kW-months/year | $14.02 |
| Natural Gas | $83,867 | 26,199 | MMBtu | $3.20 |
| TOTAL ENERGY COSTS | $1,272,818 | |||
| RECOMMENDED SAVINGS* | $1,368,360 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | - | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Solid Waste (haz) | Personnel Changes | Primary Raw Material | Ancillary Material Cost | Primary Product | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Solid Waste (haz) | Personnel Changes | Primary Raw Material | Ancillary Material Cost | Primary Product | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | lb | $ | $ | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2221 USE IMMERSION HEATING IN TANKS, MELTING POTS, ETC |
Savings: $30,880 Cost: $31,230 |
$13,520 | 514,068 | $22,780 | 1,728 | $(-5,420) | (-1,754) | - | - | - | - | - | - | - | - | - | - | - | - |
$13,520 514,068 kWh |
$22,780 1,728 kW-months/year |
$(-5,420) (-1,754) MMBtu |
- - lb |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT |
Savings: $17,150 Cost: $28,520 |
$7,510 | 285,756 | $12,650 | 960 | $(-3,010) | (-975) | - | - | - | - | - | - | - | - | - | - | - | - |
$7,510 285,756 kWh |
$12,650 960 kW-months/year |
$(-3,010) (-975) MMBtu |
- - lb |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR |
Savings: $10,840 Cost: $18,000 |
- | - | - | - | $10,840 | 3,653 | - | - | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$10,840 3,653 MMBtu |
- - lb |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $2,640 Cost: $810 |
- | - | - | - | $2,640 | 855 | - | - | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$2,640 855 MMBtu |
- - lb |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $2,460 Cost: $270 |
$1,010 | 38,101 | $1,450 | 110 | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$1,010 38,101 kWh |
$1,450 110 kW-months/year |
- - MMBtu |
- - lb |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $2,120 Cost: $1,800 |
$870 | 32,825 | $1,250 | 95 | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$870 32,825 kWh |
$1,250 95 kW-months/year |
- - MMBtu |
- - lb |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $1,520 Cost: $1,030 |
$540 | 20,516 | $980 | 74 | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$540 20,516 kWh |
$980 74 kW-months/year |
- - MMBtu |
- - lb |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR |
Savings: $990 Cost: $700 |
- | - | - | - | $990 | 322 | - | - | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$990 322 MMBtu |
- - lb |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $550 Cost: $770 |
$140 | 5,275 | $230 | 17 | - | - | - | - | - | - | $180 | - | - | - | - | - | - | - |
$140 5,275 kWh |
$230 17 kW-months/year |
- - MMBtu |
- - lb |
- - lb |
$180 - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING |
Savings: $278,220 Cost: $513,480 |
- | - | - | - | $(-13,000) | (-4,225) | - | - | $10,975 | 102,000 | - | - | $268,330 | - | $11,915 | - | - | - |
- - kWh |
- - kW-months/year |
$(-13,000) (-4,225) MMBtu |
- - lb |
$10,975 102,000 lb |
- - $ |
$268,330 - $ |
$11,915 - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK |
Savings: $800,000 Cost: $29,240 |
- | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | $800,000 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
- - lb |
- - $ |
- - $ |
- - $ |
$800,000 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES |
Savings: $220,990 Cost: $233,750 |
- | - | - | - | - | - | $21,790 | 24,210 | - | - | $199,200 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$21,790 24,210 lb |
- - lb |
$199,200 - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $1,368,360 Cost: $859,600 |
$23,590 | 896,541 | $39,340 | 2,984 | $(-6,960) | (-2,124) | $21,790 | 24,210 | $10,975 | 102,000 | $199,380 | - | $268,330 | - | $11,915 | - | $800,000 | - | $23,590 896,541 kWh |
$39,340 2,984 kW-months/year |
$(-6,960) (-2,124) MMBtu |
$21,790 24,210 lb |
$10,975 102,000 lb |
$199,380 - $ |
$268,330 - $ |
$11,915 - $ |
$800,000 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: - Cost: - |
- | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - - kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | lb | $ | $ | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Solid Waste (haz) | Personnel Changes | Primary Raw Material | Ancillary Material Cost | Primary Product | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Solid Waste (haz) | Personnel Changes | Primary Raw Material | Ancillary Material Cost | Primary Product | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||