IAC logo
IAC Assessment: KU0513
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: KU0513
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Univ. of Kansas
Assessment Year 1999
Principal Product vacuum-thermoformed plastic parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 100
Plant Area (Sq.Ft.) 121,400
Annual Production 2,370,000 Pounds
Production Hrs. Annual 4,754
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $190,201 2,782,532 kWh $0.07
Natural Gas $7,956 1,480 MMBtu $5.38
TOTAL ENERGY COSTS $723,606
RECOMMENDED SAVINGS* $207,750 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $199,090
#|Description Savings
Cost
Status Electricity Usage Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Solid Waste (non-haz) Personnel Changes Primary Product
$ kWh $ lb $ $ $ $
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$166,610
Cost:
$85,440
$24,860 392,145 - - - - $141,750 - $24,860
392,145
kWh
-
-
lb
-
-
$
$141,750
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,800
Cost:
$700
$3,800 59,789 - - - - - - $3,800
59,789
kWh
-
-
lb
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,080
Cost:
$4,830
$3,080 48,359 - - - - - - $3,080
48,359
kWh
-
-
lb
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,450
Cost:
$1,810
$1,330 21,102 - - $120 - - - $1,330
21,102
kWh
-
-
lb
$120
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$950
Cost:
$1,000
$950 14,947 - - - - - - $950
14,947
kWh
-
-
lb
-
-
$
-
-
$
06: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$1,250
Cost:
$1,000
- - $1,250 231 - - - - -
-
kWh
$1,250
231
lb
-
-
$
-
-
$
07: 4.1120 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$23,400
Cost:
$61,400
- - - - $23,400 - - - -
-
kWh
-
-
lb
$23,400
-
$
-
-
$
08: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$7,210
Cost:
$2,360
- - - - $7,210 - - - -
-
kWh
-
-
lb
$7,210
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$207,750
Cost:
$158,540
$34,020 536,342 $1,250 231 $30,730 - $141,750 - $34,020
536,342
kWh
$1,250
231
lb
$30,730
-
$
$141,750
-
$
TOTAL IMPLEMENTED Savings:
$199,090
Cost:
$154,370
$32,690 515,240 $1,250 231 $23,400 - $141,750 - $32,690
515,240
kWh
$1,250
231
lb
$23,400
-
$
$141,750
-
$
Savings
Cost
$ kWh $ lb $ $ $ $
Electricity Usage Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Solid Waste (non-haz) Personnel Changes Primary Product