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IAC Assessment: KU0513
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IAC Assessment: KU0513
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IAC Center Univ. of Kansas
Assessment Year 1999
Principal Product vacuum-thermoformed plastic parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 100
Plant Area (Sq.Ft.) 121,400
Annual Production 2,370,000 Pounds
Production Hrs. Annual 4,754
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $190,201 2,782,532 kWh $0.07
Natural Gas $7,956 1,480 MMBtu $5.38
TOTAL ENERGY COSTS $723,606
RECOMMENDED SAVINGS* $207,750 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $199,090
#|Description Savings
Cost
Status Electricity Usage Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Solid Waste (non-haz) Personnel Changes Primary Product
$ kWh $ lb $ $ $ $
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$166,610
Cost:
$85,440
$24,860 392,145 - - - - $141,750 - $24,860
392,145
kWh
-
-
lb
-
-
$
$141,750
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,800
Cost:
$700
$3,800 59,789 - - - - - - $3,800
59,789
kWh
-
-
lb
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,080
Cost:
$4,830
$3,080 48,359 - - - - - - $3,080
48,359
kWh
-
-
lb
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,450
Cost:
$1,810
$1,330 21,102 - - $120 - - - $1,330
21,102
kWh
-
-
lb
$120
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$950
Cost:
$1,000
$950 14,947 - - - - - - $950
14,947
kWh
-
-
lb
-
-
$
-
-
$
06: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$1,250
Cost:
$1,000
- - $1,250 231 - - - - -
-
kWh
$1,250
231
lb
-
-
$
-
-
$
07: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$23,400
Cost:
$61,400
- - - - $23,400 - - - -
-
kWh
-
-
lb
$23,400
-
$
-
-
$
08: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$7,210
Cost:
$2,360
- - - - $7,210 - - - -
-
kWh
-
-
lb
$7,210
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$207,750
Cost:
$158,540
$34,020 536,342 $1,250 231 $30,730 - $141,750 - $34,020
536,342
kWh
$1,250
231
lb
$30,730
-
$
$141,750
-
$
TOTAL IMPLEMENTED Savings:
$199,090
Cost:
$154,370
$32,690 515,240 $1,250 231 $23,400 - $141,750 - $32,690
515,240
kWh
$1,250
231
lb
$23,400
-
$
$141,750
-
$
Savings
Cost
$ kWh $ lb $ $ $ $
Electricity Usage Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Solid Waste (non-haz) Personnel Changes Primary Product