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IAC Assessment: KU0515
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IAC Assessment: KU0515
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IAC Center Univ. of Kansas
Assessment Year 1999
Principal Product roll-forming machinery
NAICS n/a
SIC 3547 - Rolling Mill Machinery
Sales $10,000,000-$50,000,000
# of Employees 230
Plant Area (Sq.Ft.) 160,875
Annual Production 75 Pieces
Production Hrs. Annual 4,602
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $72,913 2,877,198 kWh $0.03
Electricity Demand $67,115 8,328 kW-months/year $8.06
Natural Gas $7,469 1,747 MMBtu $4.28
TOTAL ENERGY COSTS $606,803
RECOMMENDED SAVINGS* $408,930 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $406,450
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,780
Cost:
$400
$1,520 59,789 $1,260 156 - - - - - - - - $1,520
59,789
kWh
$1,260
156
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,660
Cost:
$2,430
$250 9,672 $390 48 - - $1,020 - - - - - $250
9,672
kWh
$390
48
kW-months/year
-
-
MMBtu
$1,020
-
$
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$820
Cost:
$2,540
- - - - $820 200 - - - - - - -
-
kWh
-
-
kW-months/year
$820
200
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$530
Cost:
-
$530 20,516 - - - - - - - - - - $530
20,516
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 3.5146 UTILIZE A CENTRAL COOLANT SYSTEM FOR CLEANING AND REUSE OF METAL WORKING FLUID Savings:
$3,140
Cost:
$7,830
- - - - - - - - $3,140 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$3,140
-
$
-
-
$
06: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$400,000
Cost:
$602,110
- - - - - - - - - - $400,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$400,000
-
$
TOTAL RECOMMENDED Savings:
$408,930
Cost:
$615,310
$2,300 89,977 $1,650 204 $820 200 $1,020 - $3,140 - $400,000 - $2,300
89,977
kWh
$1,650
204
kW-months/year
$820
200
MMBtu
$1,020
-
$
$3,140
-
$
$400,000
-
$
TOTAL IMPLEMENTED Savings:
$406,450
Cost:
$610,340
$2,050 80,305 $1,260 156 - - - - $3,140 - $400,000 - $2,050
80,305
kWh
$1,260
156
kW-months/year
-
-
MMBtu
-
-
$
$3,140
-
$
$400,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product