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IAC Assessment: KU0516
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IAC Assessment: KU0516
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IAC Center Univ. of Kansas
Assessment Year 1999
Principal Product wheat flour
NAICS n/a
SIC 2041 - Flour And Other Grain Mill Products
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 37,000
Annual Production 270,000,000 Pounds
Production Hrs. Annual 7,050
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $341,883 10,463,951 kWh $0.03
Electricity Demand $96,873 19,922 kW-months/year $4.86
Natural Gas $15,111 4,948 MMBtu $3.05
TOTAL ENERGY COSTS $524,961
RECOMMENDED SAVINGS* $1,424,720 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $85,850
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ $ $ lb $ $ $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$17,580
Cost:
$24,400
- - - - $17,580 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$17,580
-
$
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,520
Cost:
$8,930
$2,250 77,374 $690 136 - - - - $10,580 - - - - - $2,250
77,374
kWh
$690
136
kW-months/year
-
-
$
-
-
lb
$10,580
-
$
-
-
$
-
-
$
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$8,490
Cost:
$18,930
$6,540 224,502 $1,950 382 - - - - - - - - - - $6,540
224,502
kWh
$1,950
382
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,770
Cost:
$670
$2,900 99,648 $870 170 - - - - - - - - - - $2,900
99,648
kWh
$870
170
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,220
Cost:
$870
$940 32,239 $280 55 - - - - - - - - - - $940
32,239
kWh
$280
55
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
-
-
$
06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$7,990
Cost:
$5,000
- - - - - - $7,990 240,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,990
240,000
lb
-
-
$
-
-
$
-
-
$
07: 4.1120 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$1,322,390
Cost:
$2,171,500
$15,080 518,171 - - - - - - $321,350 - $870,460 - $115,500 - $15,080
518,171
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$321,350
-
$
$870,460
-
$
$115,500
-
$
08: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$49,760
Cost:
$35,000
- - - - - - - - - - $49,760 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
$49,760
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,424,720
Cost:
$2,265,300
$27,710 951,934 $3,790 743 $17,580 - $7,990 240,000 $331,930 - $920,220 - $115,500 - $27,710
951,934
kWh
$3,790
743
kW-months/year
$17,580
-
$
$7,990
240,000
lb
$331,930
-
$
$920,220
-
$
$115,500
-
$
TOTAL IMPLEMENTED Savings:
$85,850
Cost:
$69,870
$6,090 209,261 $1,840 361 $17,580 - - - $10,580 - $49,760 - - - $6,090
209,261
kWh
$1,840
361
kW-months/year
$17,580
-
$
-
-
lb
$10,580
-
$
$49,760
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Primary Product