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IAC Assessment: KU0517
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IAC Assessment: KU0517
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IAC Center Univ. of Kansas
Assessment Year 1999
Principal Product wheat flour
NAICS n/a
SIC 2041 - Flour And Other Grain Mill Products
Sales $10,000,000-$50,000,000
# of Employees 23
Plant Area (Sq.Ft.) 48,000
Annual Production 170,000,000 Pounds
Production Hrs. Annual 6,552
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $154,231 4,738,277 kWh $0.03
Electricity Demand $49,346 11,159 kW-months/year $4.42
Natural Gas $8,927 2,564 MMBtu $3.48
TOTAL ENERGY COSTS $220,724
RECOMMENDED SAVINGS* $53,020 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,130
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,360
Cost:
$2,580
$660 21,981 $150 31 - - $4,550 - - - $660
21,981
kWh
$150
31
kW-months/year
-
-
$
$4,550
-
$
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,750
Cost:
$2,400
- - - - $2,750 - - - - - -
-
kWh
-
-
kW-months/year
$2,750
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,430
Cost:
$350
$1,170 38,687 $260 53 - - - - - - $1,170
38,687
kWh
$260
53
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,100
Cost:
$1,950
$1,100 36,635 - - - - - - - - $1,100
36,635
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$240
Cost:
$250
$170 5,569 $70 15 - - - - - - $170
5,569
kWh
$70
15
kW-months/year
-
-
$
-
-
$
-
-
$
06: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$42,140
Cost:
$99,000
- - - - - - $76,310 - $(-34,170) - -
-
kWh
-
-
kW-months/year
-
-
$
$76,310
-
$
$(-34,170)
-
$
TOTAL RECOMMENDED Savings:
$53,020
Cost:
$106,530
$3,100 102,872 $480 99 $2,750 - $80,860 - $(-34,170) - $3,100
102,872
kWh
$480
99
kW-months/year
$2,750
-
$
$80,860
-
$
$(-34,170)
-
$
TOTAL IMPLEMENTED Savings:
$8,130
Cost:
$5,130
$3,100 102,872 $480 99 - - $4,550 - - - $3,100
102,872
kWh
$480
99
kW-months/year
-
-
$
$4,550
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost