IAC logo
IAC Assessment: KU0518
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: KU0518
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Univ. of Kansas
Assessment Year 1999
Principal Product china plumbing fixtures
NAICS n/a
SIC 3261 - Vitreous Plumbing Fixtures
Sales $10,000,000-$50,000,000
# of Employees 132
Plant Area (Sq.Ft.) 205,000
Annual Production 287,000 Pieces
Production Hrs. Annual 7,920
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $131,134 3,307,444 kWh $0.04
Electricity Demand $28,492 7,824 kW-months/year $3.64
Natural Gas $245,119 99,505 MMBtu $2.46
TOTAL ENERGY COSTS $466,526
RECOMMENDED SAVINGS* $26,490 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.2422 USE WASTE HEAT FROM HOT FLUE GASES TO GENERATE STEAM Savings:
$15,510
Cost:
$29,690
- - - - $15,510 6,304 - - - - - - -
-
kWh
-
-
kW-months/year
$15,510
6,304
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,240
Cost:
$800
$930 30,774 $310 46 - - - - - - - - $930
30,774
kWh
$310
46
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,010
Cost:
$770
$640 21,395 $370 56 - - - - - - - - $640
21,395
kWh
$370
56
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$230
Cost:
$350
$50 1,758 $10 2 - - - - $170 - - - $50
1,758
kWh
$10
2
kW-months/year
-
-
MMBtu
-
-
Tgal
$170
-
$
-
-
$
05: 3.4155 METER WASTE WATER Savings:
$2,620
Cost:
$1,900
- - - - - - $2,620 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,620
-
Tgal
-
-
$
-
-
$
06: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$2,230
Cost:
$1,050
- - - - - - $2,230 413,800 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,230
413,800
Tgal
-
-
$
-
-
$
07: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$3,650
Cost:
$10,000
- - - - - - - - - - $3,650 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$3,650
-
$
TOTAL RECOMMENDED Savings:
$26,490
Cost:
$44,560
$1,620 53,927 $690 104 $15,510 6,304 $4,850 413,800 $170 - $3,650 - $1,620
53,927
kWh
$690
104
kW-months/year
$15,510
6,304
MMBtu
$4,850
413,800
Tgal
$170
-
$
$3,650
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost