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IAC Assessment: KU0520
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IAC Assessment: KU0520
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IAC Center Univ. of Kansas
Assessment Year 1999
Principal Product wide-belt sanding machines
NAICS n/a
SIC 3553 - Woodworking Machinery
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 98,700
Annual Production 500 Pieces
Production Hrs. Annual 2,080
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $44,781 1,259,086 kWh $0.04
Electricity Demand $24,050 5,168 kW-months/year $4.65
Natural Gas $23,201 4,465 MMBtu $5.20
TOTAL ENERGY COSTS $129,137
RECOMMENDED SAVINGS* $21,920 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,620
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ $ $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,880
Cost:
$4,000
- - $5,010 - $870 - - - - - - - - - - - - - -
-
kWh
$5,010
-
kW-months/year
$870
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$690
Cost:
$1,080
$150 4,689 $40 9 - - - - - - - - $500 - - - - - $150
4,689
kWh
$40
9
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
$500
-
$
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$410
Cost:
$670
- - - - - - $410 79 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$410
79
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$250
Cost:
$250
$130 4,103 $120 23 - - - - - - - - - - - - - - $130
4,103
kWh
$120
23
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$210
Cost:
$350
$110 3,517 $100 20 - - - - - - - - - - - - - - $110
3,517
kWh
$100
20
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
06: 3.5142 TREAT AND REUSE EQUIPMENT CLEANING SOLUTIONS Savings:
$3,440
Cost:
$3,630
- - - - - - - - $350 44,130 $3,090 440 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$350
44,130
Tgal
$3,090
440
gal
-
-
$
-
-
$
-
-
$
07: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$6,720
Cost:
$8,000
- - - - - - - - - - - - - - $6,720 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$6,720
-
$
-
-
$
08: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$4,320
Cost:
$9,500
- - - - - - - - - - - - - - - - $4,320 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
$4,320
-
$
TOTAL RECOMMENDED Savings:
$21,920
Cost:
$27,480
$390 12,309 $5,270 52 $870 - $410 79 $350 44,130 $3,090 440 $500 - $6,720 - $4,320 - $390
12,309
kWh
$5,270
52
kW-months/year
$870
-
$
$410
79
MMBtu
$350
44,130
Tgal
$3,090
440
gal
$500
-
$
$6,720
-
$
$4,320
-
$
TOTAL IMPLEMENTED Savings:
$10,620
Cost:
$12,230
$240 7,620 $220 43 - - - - $350 44,130 $3,090 440 - - $6,720 - - - $240
7,620
kWh
$220
43
kW-months/year
-
-
$
-
-
MMBtu
$350
44,130
Tgal
$3,090
440
gal
-
-
$
$6,720
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost